Electrochromic Film State Control via Charge Monitoring

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Solution Overview

Problem

Existing methods for controlling the optical states of electrochromic films in smart windows are limited in precision and flexibility, as they rely on manual adjustment of electric charges without real-time monitoring and pre-set amounts, leading to inefficiencies in achieving desired transparency and color changes.

Innovation Solution

A method involving the selection of desired optical states in electrochromic films, where electric charges are injected or extracted under controlled voltage or current conditions, with real-time monitoring to stop at pre-set amounts, allowing for precise adjustment of the film's optical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual adjustment of electric charges is used to control optical states, then the device complexity is reduced, but the manufacturing precision and measurement precision of charge control deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcharge control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent employs real-time monitoring of electric charge injection/extraction processes with feedback control mechanisms. Sensors detect the actual charge state of the electrochromic film and feed this information back to the controller, which automatically adjusts the charge input to achieve the desired optical state with high precision, eliminating the need for complex manual adjustment systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual mechanical adjustment mechanisms with automated electronic control systems. Instead of physically adjusting components to control charge flow, the system uses electronic controllers, sensors, and algorithms to precisely manage the injection and extraction of electric charges, achieving high precision without mechanical complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If real-time monitoring and pre-set charge amounts are implemented, then the manufacturing precision of optical state control is improved, but the device complexity increases

Engineering Contradiction:
Improveoptical state control precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements pre-programmed charge profiles and pre-set target states for different optical conditions. The control system is pre-configured with the relationship between charge amounts and resulting optical states, allowing it to automatically select and execute the appropriate charge injection/extraction sequence to achieve desired transparency and color changes with high precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Real-time sensors monitor the actual optical state and charge levels, providing continuous feedback to the controller. This closed-loop feedback system automatically compensates for variations and maintains precise control of the optical state, justifying the added complexity through superior performance and automation.

Inventive Principle:
Principle #23Feedback

3Productivity

If precise control of electric charges is achieved through monitoring, then the productivity of optical state adjustment is improved, but the use of energy increases

Engineering Contradiction:
Improvestate adjustment efficiencyVSAvoidenergy consumption for charge control
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent uses periodic sampling and monitoring rather than continuous full-power operation. The system monitors charge levels and optical states at strategic intervals, injecting or extracting charges in controlled pulses rather than continuous flow. This periodic approach maintains precise control capability while significantly reducing average energy consumption compared to continuous control methods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system applies partial charge injection/extraction only when and where needed to achieve the desired optical state transition. Rather than continuously maintaining maximum control capability, the system activates charge control only during state transitions and uses the minimum necessary charge amounts, improving productivity while reducing energy waste from excessive or continuous charge manipulation.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and efficient control of electrochromic film states, ensuring optimal transparency and color changes by accurately monitoring and managing the amount of electric charges injected or extracted, thereby enhancing the functionality of smart windows.

Implementation Method 1

Electrochromism is a phenomenon displayed by some materials of reversibly changing optical properties by using bursts of charges to cause electrochemical redox (reduction and oxidation) reactions in electrochromic materials

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Implementation Method 2

using bursts of charges to cause electrochemical redox (reduction and oxidation) reactions in electrochromic materials

Methodology Applied
Scientific EffectElectrochemical redox reactions: Redox Reactions

Data Source

PatentUS10539851B2Method for changing states of electrochromic film
Publication Date: 2020.01.21 LANNRAY OPTOELECTRONICS (ZHENJIANG) CO LTD
  • US10539851B2 patent drawing
  • US10539851B2 patent drawing
  • US10539851B2 patent drawing

AI summary

The disclosure relates generally to a method of changing an optical state of an electrochromic film. The electrochromic film may have a plurality of optical states. The method may include selecting a desired state of the plurality of optical states; injecting electric charges into the electrochromic film; monitoring an amount of the electric charges injected into the electrochromic film; and stopping injecting the electric charges when the electric charges reaches a pre-set amount corresponding to the desired state.