Electrochromic Device Orientation Control for Segregation Suppression

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Solution Overview

Problem

Conventional electrochromic (EC) elements used in variable ND filters face segregation issues due to differences in solvation tendencies of anodic and cathodic materials, leading to reduced responsiveness and prolonged decoloring times, especially when the orientation of the imaging apparatus changes.

Innovation Solution

An electrochromic device with an electrochromic layer containing anodic and cathodic materials and a solvent, coupled with a drive unit, controller, and orientation detection unit, which adjusts the power supply to mitigate segregation effects by controlling voltage application based on detected orientations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the organic EC solution is increased in viscosity to suppress the movements of substances, then segregation is reduced, but responsiveness is significantly reduced

Engineering Contradiction:
Improvesegregation suppressionVSAvoidresponsiveness
Core Design Contradiction:
Stability of the object's compositionVSSpeed

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition and physical properties of the EC solution, specifically adjusting solvent ratios, adding co-solvents, or incorporating viscosity modifiers to achieve an optimal balance between viscosity (for segregation suppression) and ionic conductivity (for responsiveness). This allows the system to maintain low segregation while preserving fast response characteristics.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by formulating the EC solution as a complex mixture containing multiple components such as electrochromic compounds, electrolytes, co-solvents, and additives. This composite formulation enables the solution to simultaneously exhibit appropriate viscosity for segregation control and sufficient ionic mobility for rapid response, resolving the contradiction between stability and speed.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the EC element is held upright in gravity direction for long time, then segregation occurs due to difference in solvation of cations and anions, but maintaining simple structure is compromised

Engineering Contradiction:
Improvelong-term stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies equipotentiality by designing the EC element structure and electrical biasing scheme to create a potential gradient that counteracts the gravitational segregation force. By applying an appropriate DC bias or using alternating current with specific parameters, the electrostatic forces balance the gravitational separation of ions, preventing segregation without requiring complex mechanical structures.

Inventive Principle:
Principle #12Equipotentiality

Solution Approach 2:

The patent employs periodic action by using alternating current (AC) or pulsed DC biasing instead of continuous DC. The periodic reversal or modulation of the electric field prevents permanent segregation of ions while still achieving the desired electrochromic effect over time cycles, thereby maintaining long-term stability without structural complexity.

Inventive Principle:
Principle #19Periodic action

3Stability of the object's composition

If cations and anions are separated in the gravity direction, then decoloring responsiveness is reduced and complete decoloring takes longer time

Engineering Contradiction:
Improvesegregation stateVSAvoiddecoloring time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The patent applies feedback by implementing control mechanisms that monitor the electrochromic state and adjust the applied voltage or current accordingly. When segregation begins to occur or decoloring is incomplete, the system detects this state and modifies the electrical parameters to accelerate ion redistribution and restore uniform decoloring, thereby reducing decoloring time despite segregation tendencies.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces segregation and maintains responsiveness of the EC element regardless of orientation, ensuring consistent performance over time by balancing the effects of potential distribution and solvation-driven segregation.

Implementation Method 1

The EC phenomenon is a phenomenon in which a material is colored or decolored through changes in its light absorption region induced by a reversible electrochemical reaction caused at the time of application of a voltage

Methodology Applied
Scientific EffectElectrochromic phenomenon: Electrochromism

Implementation Method 2

a difference in tendency of solvation of the cations and the anions with respect to a solvent, for example, a nonaqueous solvent is considered. In general, the cations exhibit strong solvation with the solvent and are bonded strongly to solvent molecules, and hence a specific gravity of the solvent around the cations becomes larger than a specific gravity of the solvent alone

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 3

when the complementary EC element is driven for a long time while being held upright in a gravity direction, a phenomenon (segregation) in which the cations and the anions are separated in the gravity direction within the element occurs

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS10599003B2Electrochromic device and imaging apparatus
Publication Date: 2020.03.24 CANON KK
  • US10599003B2 patent drawing
  • US10599003B2 patent drawing
  • US10599003B2 patent drawing

AI summary

Provided is an electrochromic device including: an electrochromic element including an electrochromic layer disposed between a pair of electrodes; a drive unit, which is connected to a power supply portion included in each of the pair of electrodes to drive the electrochromic element; a controller, which is configured to control the power supply portion; and an orientation detection unit, which is configured to detect an orientation of the electrochromic element. The controller is configured to control the power supply portion depending on output from the orientation detection unit.