Electrochromic Polymer Films with Silane-Modified ITO Substrates

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conjugated polymer electrochromic devices suffer from self-bleaching behavior, which hinders precise control of transmissivity in smart windows and other applications, as they tend to revert to their bleached state when voltage is applied, complicating automatic control and reducing cycling stability.

Innovation Solution

The method involves applying a cathodic polarization for an extended period and modifying the substrate with a partially octadecyltrichlorosilane (OTS) covered indium tin oxide (ITO) substrate to suppress self-bleaching, enhancing cycling stability and maintaining the colored state for an extended duration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conjugated polymer thin films are used in electrochromic devices, then fast coloring/bleaching time and low cost are achieved, but self-bleaching behavior occurs which hinders precise control of transmissivity

Engineering Contradiction:
Improvecoloring/bleaching timeVSAvoidtransmissivity control precision
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

A silane coupling agent is introduced as an intermediary substance between the conjugated polymer thin film and the substrate. This coupling agent forms a chemical bond with both the substrate and the polymer film, creating a stable interface that prevents self-bleaching while maintaining the fast electrochromic switching capability of the polymer material.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite structure consisting of the conjugated polymer thin film combined with a silane coupling agent layer and substrate. This composite material approach leverages the fast response of the polymer while the silane component provides structural stability and prevents self-bleaching, achieving both speed and reliability.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If conjugated polymer thin films are used in electrochromic devices, then flexibility and low cost are achieved, but cycling stability is poor

Engineering Contradiction:
ImproveflexibilityVSAvoidcycling stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The silane coupling agent acts as a mediator that forms strong chemical bonds with both the flexible conjugated polymer film and the substrate. This intermediary layer distributes mechanical stress evenly, preventing film delamination during cycling while maintaining the flexibility needed for flexible device applications.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The composite structure of polymer film plus silane coupling agent creates a synergistic system where the polymer provides flexibility and electrochromic functionality, while the silane component provides mechanical stability and adhesion, achieving both flexibility and long-term cycling stability.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If voltage is applied to conjugated polymer thin films, then optical switching is achieved, but self-bleaching occurs causing the material to revert to bleached state

Engineering Contradiction:
Improveoptical switching capabilityVSAvoidcolored state stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The silane coupling agent serves as a protective intermediary at the interface between the polymer film and substrate. It prevents direct harmful interactions at the interface that cause self-bleaching, while allowing the polymer to maintain its colored state stability during voltage application and optical switching operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces self-bleaching, maintaining at least 95% color contrast after 1000 redox cycles and ensuring the electrochromic polymer film retains its colored state for several minutes without significant optical density change, thereby improving the stability and functionality of electrochromic devices.

Implementation Method 1

Electrochromism refers to a reversible optical spectrum change upon an electron transfer reaction induced via an application of voltage

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Implementation Method 2

switching a small voltage bias to oxidize/reduce the active materials

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

switching a small voltage bias to oxidize/reduce the active materials

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 4

The method involves applying a cathodic polarization for an extended period and modifying the substrate with a partially octadecyltrichlorosilane (OTS) covered indium tin oxide (ITO) substrate to suppress self-bleaching

Methodology Applied
Scientific EffectCathodic polarization:

Implementation Method 5

modifying the substrate with a partially octadecyltrichlorosilane (OTS) covered indium tin oxide (ITO) substrate

Methodology Applied
Scientific EffectSilane modification:

Implementation Method 6

soaking a silicon dioxide substrate in OTS/hexane dilute solution (1: 750 vol. ratio) for 30 minutes to enhance surface hydrophobicity

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Data Source

PatentEP3652111B1Electrochromic polymer thin films having reduced self-bleaching behavior and enhanced cycling stability
Publication Date: 2023.02.22 FURCIFER INC
  • EP3652111B1 patent drawingFigure 1(a)~1(b)
  • EP3652111B1 patent drawingFigure 2(a)~2(d)
  • EP3652111B1 patent drawingFigure 3(a)

AI summary

The disclosure relates generally to electrochromic devices wherein the self-bleaching behavior of an electrochromic polymer (ECP) film is suppressed, and related methods. In some embodiments, provided are ECP films on modified transparent conductive oxide substrates, such as a partially octadecyltrichlorosilane (OTS) covered indium tin oxide (ITO) substrate (POTS-ITO substrate), methods of preparing the ECP films, and electrochromic devices comprising the films.