Electrochromic Device Side-by-Side Structure for Color Design

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Solution Overview

Problem

Conventional electrochromic devices with a sandwich structure face limitations in diversity and personalized color design due to the vertical arrangement of ion storage and color-changing layers, making it difficult to integrate and scale for large-area applications, and are costly to manufacture.

Innovation Solution

The electrochromic device is reconfigured into a side-by-side structure with a common electrode unit and color-changing units on the same plane, separated by insulation, allowing for independent color change and simplifying the manufacturing process, enabling multi-color and large-area designs with reduced complexity and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a sandwich structure with vertical arrangement of ion storage and color-changing layers is used, then the device can achieve basic electrochromic function, but it is difficult to integrate and scale for large-area applications and limits diversity and personalized color design

Engineering Contradiction:
Improvecolor design diversityVSAvoidintegration difficulty
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The device is divided into multiple independent color-changing units arranged side-by-side on the same plane, each unit capable of independent color control. This segmentation enables diverse color designs while simplifying integration, as each unit can be manufactured and controlled independently yet function together in a large-area device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from the conventional vertical sandwich structure to a horizontal side-by-side arrangement of color-changing units on the same plane. This dimensional change enables scalable large-area applications and personalized color designs by allowing flexible arrangement of multiple units without increasing vertical complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a sandwich structure with multiple layers is used, then the device can achieve electrochromic function, but the manufacturing process becomes costly and complex

Engineering Contradiction:
Improveelectrochromic functionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Multiple color-changing units share a common ion storage layer and are arranged on the same substrate plane, merging common components to reduce manufacturing steps and costs while maintaining reliable electrochromic function in each unit. This approach simplifies the manufacturing process compared to producing separate sandwich structures for each color unit.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If the device is designed for large area applications, then the coverage area increases, but the integration difficulty and manufacturing complexity increase significantly

Engineering Contradiction:
Improvedevice areaVSAvoidintegration complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The large-area device is segmented into multiple modular color-changing units that can be independently manufactured and then assembled. This segmentation reduces integration complexity by allowing standardized modules to be combined, making large-area applications feasible without proportionally increasing manufacturing difficulty.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The common ion storage layer serves multiple color-changing units simultaneously, providing a universal component that reduces overall device complexity. This multi-functional design allows a single ion storage layer to support various color-changing units across a large area, simplifying integration compared to having separate ion storage layers for each unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration facilitates flexible, cost-effective, and scalable production of electrochromic devices with enhanced color customization and integration capabilities, suitable for applications in smart windows, displays, and encryption devices.

Implementation Method 1

the electrolyte layer covers the electrode protection layer of the common electrode unit and the color-changing layer of each color-changing unit, and connects the electrode protection layer of the common electrode unit and the color-changing layer of each color-changing unit

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Implementation Method 2

Electrochromic material is a kind of intelligent material which can perform stable and reversible color changes under external electrical stimulation

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Data Source

PatentUS11927865B2Electrochromic device with side-by-side structure and application thereof
Publication Date: 2024.03.12 QUALCOMM INC
  • US11927865B2 patent drawing
  • US11927865B2 patent drawing
  • US11927865B2 patent drawing

AI summary

An electrochromic device with side-by-side structure including a common electrode unit, at least one color-changing unit and an electrolyte layer is provided. The common electrode unit includes an electrode layer and an electrode protection layer disposed on the electrode layer. The color-changing unit includes a transparent conductive layer and a color-changing layer disposed on the transparent conductive layer. The common electrode unit and each color-changing unit are arranged on the same plane with an insulating region between two adjacent units. The electrolyte layer covers and connects the electrode protection layer of the common electrode unit and the color-changing layer of each color-changing unit.