Electrode Assembly Venting Structure for Battery Gas Discharge

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Solution Overview

Problem

Existing electrode assemblies struggle with gas discharge, as generated gas tends to stay within the composite material layer, inhibiting battery reactions.

Innovation Solution

The electrode assembly incorporates a groove portion and ventilation portions to facilitate easy discharge of gas, with the groove extending along the plane direction and exposing the second current collector towards the separator side, and utilizing divided separators to form slits for gas flow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the second current collector is exposed toward the separator side, then gas flow path area is increased, but metal deposition risk increases

Engineering Contradiction:
Improvegas flow path areaVSAvoidmetal deposition prevention
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The invention applies local quality by exposing the second current collector only in the specific region of the groove portion where it serves as a gas discharge pathway, rather than exposing it throughout. This localized exposure increases the gas flow path area where needed while minimizing the surface area vulnerable to metal deposition, thus resolving the contradiction between flow path area and deposition prevention.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The configuration allows for stable and efficient discharge of gas generated within the electrode assembly, preventing metal deposition and short circuits, thereby enhancing battery performance.

Implementation Method 1

Through the ventilation portion, gas generated within the electrode assembly can be easily discharged outside

Methodology Applied
Scientific EffectGas flow:

Data Source

PatentUS20250210803A1Electrode assembly
Publication Date: 2025.06.26 TOYOTA JIDOSHA KK
  • US20250210803A1 patent drawing
  • US20250210803A1 patent drawing
  • US20250210803A1 patent drawing

AI summary

An electrode assembly includes: a first current collector; a first composite material layer; a second current collector; a second composite material layer; and a separator. The first composite material layer is provided on the first current collector. The second composite material layer is provided on the second current collector. The separator is disposed between the first composite material layer and the second composite material layer. The second composite material layer includes a groove portion. The groove portion extends along a plane direction of the first composite material layer. A ventilation portion is formed at a position that is in contact with the groove portion.