Electrode Assembly Layout to Suppress Battery Lithium Plating

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Solution Overview

Problem

The challenge of lithium plating in battery cells, which can lead to safety issues, is not adequately addressed in existing battery technologies.

Innovation Solution

The electrode assembly design includes a negative and positive electrode plate structure where the active substance capacity per unit area of the main body portions is strategically configured to be higher or lower than the edge portions, reducing the likelihood of lithium plating by optimizing the active material distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the active substance capacity per unit area is uniformly distributed across the electrode plate, then the manufacturing process is simple, but lithium plating occurs in the middle area reducing safety

Engineering Contradiction:
ImprovesafetyVSAvoidactive material distribution structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating different active substance capacity distributions in different regions of the electrode plate. The middle area has a higher active substance capacity per unit area compared to the edge areas, which locally optimizes the electrode structure to prevent lithium plating in the middle region while maintaining appropriate capacity at the edges.

Inventive Principle:
Principle #3Local quality

2Reliability

If the active substance capacity per unit area of the negative electrode main body portion is increased to prevent lithium plating, then lithium plating resistance improves, but the device complexity increases

Engineering Contradiction:
Improvelithium plating resistanceVSAvoidelectrode structure configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the electrode plate into distinct regions: a middle area and edge areas, with further subdivision into main body portions and edge portions. This segmentation allows each region to have optimized active substance capacity characteristics, with the main body portion having higher capacity density to prevent lithium plating while edge portions maintain appropriate capacity levels.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250357550A1Electrode assembly, battery cell, battery, manufacturing method and device for electrode assembly
Publication Date: 2025.11.20 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250357550A1 patent drawing
  • US20250357550A1 patent drawing
  • US20250357550A1 patent drawing

AI summary

An electrode assembly, a battery cell, a battery, and a manufacturing method and device for the electrode assembly. The electrode assembly includes a negative electrode plate and a positive electrode plate. The negative electrode plate includes a negative active material layer located in the straight area, and the positive electrode plate includes a positive active material layer located in the straight area. A first direction is perpendicular to an axial direction of a winding structure. The negative active material layer includes a negative electrode main body portion and negative electrode edge portions located on both sides of the negative electrode main body portion.