Jelly-Roll Electrode Assembly With PCM Core Heat Compensation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The temperature difference between the center and outer shell of a jelly-roll type electrode assembly in secondary batteries leads to performance deterioration due to varying reaction rates.

Innovation Solution

Incorporating a temperature difference compensating member made of phase change material at the winding center of the electrode stack to absorb heat and reduce the temperature differential.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a jelly roll type electrode assembly is used for high energy density, then energy density per weight is improved, but temperature difference between center and outer shell increases causing performance deterioration

Engineering Contradiction:
Improveenergy densityVSAvoidtemperature difference
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The patent applies phase transition of paraffin wax (solid to liquid) at specific temperature ranges (40-60°C) to absorb excess heat generated during battery charging and discharging. The phase change material is placed in the winding center where heat accumulates, transforming thermal energy into latent heat of fusion, thereby reducing temperature differential between center and outer shell while maintaining high energy density.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent introduces a temperature difference compensating member (paraffin wax) as an intermediary substance between the electrode stack and the battery case. This mediator absorbs heat from the winding center through phase transition, preventing direct heat transfer to surrounding components and reducing thermal stress on the electrode assembly structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If heat is generated in the center of the cell during charging and discharging, then energy conversion is improved, but temperature difference causes difference in reaction rate deteriorating cell performance

Engineering Contradiction:
Improveenergy conversionVSAvoidcell performance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent changes the thermal parameter of the battery system by introducing a material with specific heat capacity and phase transition temperature (40-60°C) matched to the operating conditions. This parameter change allows the system to maintain optimal temperature range for electrochemical reactions, ensuring consistent reaction rates throughout the cell while preserving high power output capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The phase change material absorbs heat at elevated temperatures, reducing the temperature difference and preventing battery performance degradation.

Implementation Method 1

the temperature difference compensating member comprises a phase change material

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

the phase change material may be changed in phase to absorb the heat of the winding center

Methodology Applied
Scientific EffectHeat absorption: Latent Heat

Data Source

PatentUS12580241B2Electrode assembly and secondary battery comprising the same
Publication Date: 2026.03.17 LG ENERGY SOLUTION LTD
  • US12580241B2 patent drawing
  • US12580241B2 patent drawing
  • US12580241B2 patent drawing

AI summary

An electrode assembly and a secondary battery including the same are provided. The electrode assembly includes an electrode stack, in which electrodes and a separator are alternately stacked to be wound, and a temperature difference compensating member disposed at a winding center of the electrode stack such that a temperature difference between a winding outer shell and a winding center of the electrode stack is reduced. The temperature difference compensating member includes a phase change material.