Electrode Binder Composition for Lithium-Ion Battery Oxidation Resistance

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Solution Overview

Problem

Existing electrode binder compositions for lithium-ion batteries face issues with maintaining adhesion and oxidation resistance, leading to deteriorated charge-discharge characteristics over repeated cycles, and insufficient storage stability.

Innovation Solution

A novel electrode binder composition incorporating fluorine-containing polymer particles with specific repeating units derived from ethylene-based monomers and unsaturated carboxylic acid esters, combined with a compound represented by a general formula, to enhance adhesion and oxidation resistance while maintaining charge-discharge characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fluorine-containing organic polymer is used as a binder, then oxidation resistance is improved, but adhesion deteriorates

Engineering Contradiction:
Improveoxidation resistanceVSAvoidadhesion
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The invention uses a composite binder system combining fluorine-containing polymer particles (providing oxidation resistance) with carboxylic acid-containing polymer particles (providing adhesion). This composite approach allows both oxidation resistance and adhesion to be achieved simultaneously, resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention introduces polymers with specific local functional groups (carboxylic acid groups) into the binder composition to locally enhance adhesion properties. The fluorine-containing polymer provides oxidation resistance in the bulk, while the carboxylic acid-containing polymer provides localized adhesion enhancement at the electrode interface.

Inventive Principle:
Principle #3Local quality

2Strength

If a (meth)acrylic acid polymer is used as a binder, then adhesion is improved, but oxidation resistance deteriorates

Engineering Contradiction:
ImproveadhesionVSAvoidoxidation resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The invention combines (meth)acrylic acid polymer particles (providing adhesion) with fluorine-containing polymer particles (providing oxidation resistance). This composite binder system allows the adhesion-enhancing (meth)acrylic acid polymer to function without sacrificing oxidation resistance, as the fluorine-containing polymer compensates for the reduced oxidation resistance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The (meth)acrylic acid polymer provides localized adhesion enhancement at the electrode binder interface, while the fluorine-containing polymer provides bulk oxidation resistance. This spatial separation of functions allows each polymer to optimize its specific role without compromising the other property.

Inventive Principle:
Principle #3Local quality

3Strength

If polymer composition is controlled to improve adhesion, then charge-discharge characteristics deteriorate

Engineering Contradiction:
ImproveadhesionVSAvoidcharge-discharge characteristics
Core Design Contradiction:
StrengthVSProductivity

Solution Approach 1:

The invention carefully controls the content parameters of different polymer components: fluorine-containing polymer particles (0.1-10 parts by mass), (meth)acrylic acid polymer particles (0.1-5 parts by mass), and other binder polymers (90-75 parts by mass). This precise parameter control allows adhesion to be improved while maintaining charge-discharge characteristics by preventing excessive binder content that would impede ion transport.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8709652B2Electrode binder composition, electrode slurry, electrode, and electrical storage device
Publication Date: 2014.04.29 ENEOS MATERIALS CORP
  • US8709652B2 patent drawing
  • US8709652B2 patent drawing
  • US8709652B2 patent drawing

AI summary

An electrode binder composition is used to produce an electrode used for an electrical storage device, and includes (A) a polymer, (B) a compound represented by the following general formula (1), and (C) a liquid medium, the polymer (A) being fluorine-containing polymer particles or diene polymer particles, and a concentration of the compound (B) in the electrode binder composition being 5 to 500 ppm.wherein R1 and R2 independently represent a hydrogen atom, a halogen atom, or a monovalent alkyl group, and n is an integer from 0 to 5.