Battery Electrode Binder Composition for Peel Strength and Metal Deposition

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Solution Overview

Problem

Conventional binder compositions for non-aqueous secondary battery electrodes suffer from low peel strength and excessive metal deposition at the electrode surface after charging and discharging.

Innovation Solution

A binder composition comprising a polymer A with a THF-insoluble content of 60 mass% or less and a polymer B with a THF-insoluble content of 80 mass% or more, which are used in combination to enhance the peel strength and inhibit metal deposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional binder composition (styrene-butadiene copolymer latex with high butadiene bond content) is used, then binding capacity is improved, but metal deposition at the electrode surface increases

Engineering Contradiction:
Improvebinding capacityVSAvoidmetal deposition
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent uses a composite binder system combining two polymers with different THF-insoluble content characteristics. Polymer A (lower crosslinking density) and Polymer B (higher crosslinking density) work together to provide both binding capacity and metal deposition inhibition, resolving the contradiction between strength and harmful effects

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical composition parameters by controlling the THF-insoluble content of each polymer component. By adjusting the crosslinking density parameters within specific ranges (60-80% for Polymer A, 80-98% for Polymer B), the binder achieves optimal balance between binding capacity and metal deposition prevention

Inventive Principle:
Principle #35Parameter changes

2Strength

If a polymer with high THF-insoluble content is used, then binding capacity is improved, but electrode flexibility and electrolyte penetration are reduced

Engineering Contradiction:
Improvebinding capacityVSAvoidelectrolyte penetration
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The patent segments the binder function into two polymer components with different crosslinking densities. Polymer A with lower THF-insoluble content maintains porosity and electrolyte penetration, while Polymer B with higher THF-insoluble content provides binding capacity, dividing the functional requirements between separate components

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3480877B1Binder composition for non-aqueous secondary battery electrode, slurry composition for non-aqueous secondary battery electrode, electrode for non-aqueous secondary battery, and non-aqueous secondary battery
Publication Date: 2025.05.28 ZEON CORP
  • EP3480877B1 patent drawing

AI summary

Provided is a binder composition for a non-aqueous secondary battery electrode that can form an electrode that has excellent peel strength and for which metal deposition at the surface thereof after charging and discharging is inhibited. The binder composition contains a polymer A and a polymer B. The polymer A has a THF-insoluble content of 60 mass% or less and the polymer B has a THF-insoluble content of 80 mass% or more.