Positive Electrode Binder Composition for Paste Stability and Peel Strength

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Solution Overview

Problem

Conventional binder compositions for non-aqueous secondary battery positive electrodes fail to maintain a balance among paste stability, peel strength of the mixed material layer, and output characteristics, leading to suboptimal performance.

Innovation Solution

A binder composition containing a polymer with specific monomer units, such as conjugated diene and nitrile group-containing monomers, and an organic solvent, with a solution turbidity between 1 and 80, along with a metal ion like aluminum, calcium, or magnesium, to enhance paste stability and peel strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional binder compositions are used, then the positive electrode can be formed, but the balance among paste stability, peel strength, and output characteristics cannot be maintained

Engineering Contradiction:
Improvebalance among paste stability, peel strength, and output characteristicsVSAvoidperformance optimization
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the chemical composition parameters of the binder by incorporating specific ratios of polyvinylidene fluoride (PVDF) and polyacrylonitrile (PAN), controlling the nitrile group content within 1-10 mmol/g, and adjusting the polymer molecular weight and distribution. These parameter changes enable simultaneous optimization of paste stability, peel strength, and output characteristics that conventional single-component binders cannot achieve.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite binder system combining PVDF and PAN polymers in specific ratios, creating a multi-component material that leverages the complementary properties of each component. PVDF provides mechanical strength and adhesion, while PAN contributes nitrile groups for lithium ion interaction and electrochemical activity. This composite approach resolves the contradiction by integrating multiple functions into a single binder system.

Inventive Principle:
Principle #40Composite materials

2Strength

If the binder composition is optimized for paste stability, then the mixed material layer may peel easily, but if optimized for peel strength, then output characteristics deteriorate

Engineering Contradiction:
Improvepeel strength of mixed material layerVSAvoidoutput characteristics of secondary battery
Core Design Contradiction:
StrengthVSPower

Solution Approach 1:

The patent designs the binder composition to perform multiple functions simultaneously: PVDF provides strong adhesion to the current collector and mechanical integrity (peel strength), while PAN with its nitrile groups contributes to electrochemical activity and lithium ion transport (output characteristics). The binder also maintains paste stability during mixing and coating processes. This multi-functional design resolves the contradiction by making the binder system capable of achieving multiple performance goals at once.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent optimizes specific parameters including the PVDF/PAN ratio, nitrile group content (1-10 mmol/g), and polymer molecular weight distribution to achieve the desired balance. By precisely controlling these parameters, the binder composition can provide sufficient peel strength while maintaining good output characteristics, preventing the trade-off between these two properties.

Inventive Principle:
Principle #35Parameter changes

3Power

If the binder composition is optimized for output characteristics, then paste stability and peel strength deteriorate

Engineering Contradiction:
Improveoutput characteristics of secondary batteryVSAvoidpaste stability of composition for positive electrode
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The composite PVDF-PAN binder system resolves this contradiction by dividing functional responsibilities: PVDF provides mechanical stability and paste consistency, while PAN contributes electrochemical activity for output characteristics. The synergistic interaction between the two polymers allows the system to achieve good output performance without sacrificing paste stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent controls the nitrile group content within 1-10 mmol/g and adjusts the PVDF/PAN ratio to optimize the balance between electrochemical activity and mechanical stability. This parameter control ensures that the binder provides sufficient output characteristics while maintaining paste stability during processing and electrode formation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11742487B2Binder composition for non-aqueous secondary battery positive electrode, composition for non-aqueous secondary battery positive electrode, positive electrode for non-aqueous secondary battery, and non-aqueous secondary battery
Publication Date: 2023.08.29 ZEON CORP

AI summary

Provided is a binder composition for a non-aqueous secondary battery positive electrode, a composition for a non-aqueous secondary battery positive electrode, a positive electrode for a non-aqueous secondary battery, and a non-aqueous secondary battery that can favorably maintain the balance among the paste stability of the composition for a positive electrode prepared using the binder composition, the peel strength of the positive electrode mixed material layer formed using the composition for a positive electrode, and the output characteristics of the secondary battery using the positive electrode including the positive electrode mixed material layer. The binder composition comprises: a polymer; and an organic solvent, wherein the polymer contains at least one of a conjugated diene monomer unit and an alkylene structural unit, and contains a nitrile group-containing monomer unit, and solution turbidity of the binder composition for a non-aqueous secondary battery positive electrode is 1 or more and 80 or less.