Electrode Binder Dispersion Evaluation Using Potential Differences

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Solution Overview

Problem

Current methods for evaluating the dispersibility of binders in electrode mixture layers are destructive, requiring the cutting of electrodes, which is not suitable for non-destructive analysis.

Innovation Solution

A method and apparatus that measure potential differences across an electrode mixture layer with multiple probes to calculate voltage differences and assess binder dispersibility in the thickness direction, allowing for non-destructive evaluation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If destructive methods are used to evaluate binder dispersibility, then measurement precision is improved, but the electrode is damaged

Engineering Contradiction:
Improvebinder dispersibility evaluationVSAvoidelectrode damage
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent replaces destructive mechanical cutting methods with a non-destructive electrical measurement system. By applying current through electrodes and measuring potential differences at multiple points, the system evaluates binder dispersibility through electrical properties rather than physical sectioning, thus avoiding electrode damage while maintaining measurement precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces potential difference measurements as an intermediary parameter to indirectly assess binder dispersibility. Instead of directly observing binder distribution through cutting, the system uses voltage measurements at multiple points as a mediator to infer dispersibility, enabling non-destructive evaluation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple potential difference measurements are taken at different points, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvebinder dispersibility evaluationVSAvoidmeasurement system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the measurement process into multiple discrete potential difference measurements at different points on the electrode. By segmenting the evaluation into several localized measurements and comparing the results, the system achieves comprehensive assessment of binder dispersibility across the electrode surface

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a multi-functional measurement system where the same basic measurement apparatus can evaluate binder dispersibility across different regions of the electrode. The system uses universal current application and potential difference measurement techniques that can be applied at multiple locations, reducing overall device complexity while maintaining measurement precision

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the evaluation of binder dispersibility in a non-destructive manner, providing reliable results without damaging the electrode, thus improving the assessment of electrode performance.

Implementation Method 1

a step of setting an arbitrary reference point (no) on a surface of an electrode mixture layer in a state where current is applied to an electrode mixture layer, and measuring a potential difference (V) with each reference point (no) at n points

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11913782B2Method and device for evaluating dispersion of binder in electrode mixture layer
Publication Date: 2024.02.27 LG ENERGY SOLUTION LTD
  • US11913782B2 patent drawing
  • US11913782B2 patent drawing
  • US11913782B2 patent drawing

AI summary

The present invention relates to a method and device for evaluating the thickness-direction dispersion of a binder in a mixture layer of an electrode. The thickness-direction dispersion of the binder in the mixture layer of the electrode can be evaluated through a non-destructive method.