Electrode Binder Dispersion Evaluation by Surface Potential Mapping
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current methods for evaluating the dispersibility of binders in electrode mixture layers are destructive, requiring the cutting of the electrode mixture layer, which is not suitable for non-destructive analysis.
Innovation Solution
A method and apparatus that measure potential differences between multiple points on the surface of the electrode mixture layer using a ground probe and voltage probes, with current application, to evaluate binder dispersibility in the thickness direction without damaging the layer.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If destructive cutting methods are used to evaluate binder dispersibility, then measurement precision is improved, but the electrode mixture layer is damaged
Solution Approach 1:
The patent replaces the mechanical cutting method with an electrical measurement method. Instead of physically cutting the electrode to observe binder distribution, the invention applies current to the electrode surface and measures potential differences at multiple points. The binder dispersibility is evaluated based on the uniformity of these potential differences, thereby substituting mechanical destruction with electrical field-based non-destructive measurement.
Solution Approach 2:
The patent introduces electrical potential as an intermediary parameter to indirectly assess binder dispersibility. Rather than directly observing or cutting the binder distribution, the method uses potential difference measurements as a mediator that reflects the underlying binder uniformity. This intermediary approach allows evaluation without direct physical intervention that would damage the sample.
2Measurement precision
If multiple potential difference measurement points are used, then measurement precision is improved, but device complexity increases
Solution Approach 1:
The patent segments the measurement process into multiple discrete potential difference measurement points arranged in a grid pattern on the electrode surface. By dividing the evaluation into multiple localized measurements rather than a single comprehensive measurement, the system achieves higher precision in assessing binder dispersibility across different regions of the electrode.
Solution Approach 2:
The patent transitions from single-point or line-based measurement to two-dimensional grid-based measurement. By arranging measurement points in rows and columns across the electrode surface, the method adds spatial dimensionality to the evaluation, enabling comprehensive assessment of binder dispersibility across the entire electrode area rather than at isolated locations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables non-destructive evaluation of binder dispersibility, providing reliable results by comparing calculated voltage differences with preset reference values, thus avoiding the need for destructive cutting and improving the assessment of binder distribution within the electrode layer.
Implementation Method 1
measuring unit (10) in which a number of probes are formed on a measurement surface in contact with an electrode mixture layer (21) to be measured. The measuring unit (10) includes: a ground probe (11); n voltage probes (12) arranged at different intervals from the ground probe (11)... and current probes (13) arranged at regular intervals at an external side of a region in which the voltage probes (12) are formed, and the potential difference between each voltage probe (12) and the ground probe (11) is measured in a state that current is applied through the current probe (13)
Data Source
Figure 1
Figure 2
Figure 3
AI summary
The present invention relates to a method and device for evaluating the thickness-direction dispersion of a binder in a mixture layer of an electrode. The thickness-direction dispersion of the binder in the mixture layer of the electrode can be evaluated through a non-destructive method.