Positive Electrode Binder Blend for Adhesion and Slurry Dispersibility

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Solution Overview

Problem

Lithium-sulfur batteries face issues with instability of lithium metal, low conductivity of positive electrodes, sulfur sublimation, and material loss during charge and discharge, limiting their application due to poor adhesion and cycle stability.

Innovation Solution

A binder comprising two or more types of lithium-substituted polyacrylic acids with different molecular weights is used to enhance the adhesion and processability of positive electrodes, improving the stability and cycle performance of lithium-sulfur batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If styrene butadiene rubber/carboxymethyl cellulose (SBR/CMC) is used as a binder, then adhesion is improved, but dispersibility is reduced when thickener is not present

Engineering Contradiction:
ImproveadhesionVSAvoiddispersibility
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The invention extracts and removes the thickener (carboxymethyl cellulose) from the traditional SBR/CMC binder system, replacing it with a polyacrylic acid-based binder that provides both adhesion and dispersibility without requiring a separate thickening agent. This eliminates the need for CMC while maintaining or improving both adhesion and dispersibility properties.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses a composite binder system comprising polyacrylic acid and its derivatives (including crosslinked polyacrylic acid) that combines the adhesive properties of polyacrylic acid with the binding characteristics of crosslinked structures, creating a multi-functional binder that replaces both SBR and CMC functionalities in a single material system.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If traditional binders are used, then initial electrode formation is achieved, but long-term stability decreases due to positive electrode deterioration during charge and discharge

Engineering Contradiction:
Improveelectrode formationVSAvoidlong-term stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The invention applies preliminary action by using polyacrylic acid that has been pre-crosslinked or modified before electrode fabrication. This pre-treatment creates a more stable binder structure that resists deterioration during subsequent charge and discharge cycles, improving long-term stability while maintaining ease of electrode formation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the chemical parameters of the binder by using polyacrylic acid with specific molecular weights, degrees of crosslinking, and substitution levels. These parameter changes create a binder with enhanced chemical stability and resistance to electrochemical degradation, thereby improving long-term battery stability without compromising electrode formation capability.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12057584B2Binder for manufacturing positive electrode of lithium secondary battery and method for manufacturing positive electrode by using same
Publication Date: 2024.08.06 LG ENERGY SOLUTION LTD

AI summary

A binder for preparing a positive electrode of a lithium secondary battery, and a method for preparing a positive electrode using the same. The binder includes two or more different lithium-substituted polyacrylic acids with different molecular weights. The lithium-substituted polyacrylic acids include two different lithium-substituted polyacrylic acids differing in weight average molecular weight by 500,000 or more from each other.