Electrode Assembly Coating Layout for N/P Ratio Stability

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Solution Overview

Problem

Conventional electrode assemblies face issues with lithium ion deposition due to reversal of the N/P ratio, leading to capacity loss and safety deterioration during high-rate charging and discharging.

Innovation Solution

An electrode assembly with a positive electrode and a negative electrode, where an insulating coating layer covers the positive electrode active material layer and includes protrusions, preventing lithium ion deposition by maintaining the N/P ratio and minimizing capacity loss through controlled reaction areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the positive electrode active material layer is fully utilized to increase capacity, then the battery capacity increases, but lithium ion deposition occurs due to N/P ratio reversal

Engineering Contradiction:
Improvebattery capacityVSAvoidlithium ion deposition prevention
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The insulating coating layer is applied selectively to specific regions of the positive electrode active material layer, creating local quality differences. The coating covers areas where N/P ratio reversal is most likely to occur, while leaving other areas uncovered to maintain high capacity utilization. This localized approach prevents lithium ion deposition at critical interfaces without sacrificing overall battery capacity.

Inventive Principle:
Principle #3Local quality

2Reliability

If the insulating coating layer covers the entire positive electrode active material layer, then lithium ion deposition is prevented, but capacity loss increases

Engineering Contradiction:
Improvelithium ion deposition preventionVSAvoidbattery capacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

Instead of uniform coating, the insulating coating layer is applied only to specific regions where N/P ratio reversal is most likely to occur, such as near the separator interface. This selective coating approach prevents lithium ion deposition at critical locations while leaving the majority of the positive electrode active material layer uncovered, thereby maintaining high capacity utilization and minimizing capacity loss.

Inventive Principle:
Principle #3Local quality

3Reliability

If the N/P ratio is increased to prevent lithium ion deposition, then safety improves, but the reaction area between electrodes is reduced

Engineering Contradiction:
Improvebattery safetyVSAvoidreaction area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The insulating coating layer is applied locally to specific regions of the positive electrode where N/P ratio reversal occurs, rather than increasing the overall N/P ratio across the entire electrode. This localized approach maintains the original N/P ratio and maximizes the reaction area between electrodes, while still preventing lithium ion deposition at the critical coated regions where safety issues arise.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240055730A1Electrode assembly and battery cell including the same
Publication Date: 2024.02.15 LG ENERGY SOLUTION LTD
  • US20240055730A1 patent drawing
  • US20240055730A1 patent drawing

AI summary

An electrode assembly includes a positive electrode including a positive electrode current collector and a positive electrode active material layer on the positive electrode current collector; and a negative electrode including a negative electrode current collector and a negative electrode active material layer on the negative electrode current collector. The positive electrode and the negative electrode are arranged such that the positive electrode active material layer and the negative electrode active material layer face each other. The positive electrode includes an insulating coating layer covering an end part of the positive electrode active material layer and at least a part of the positive electrode current collector. The insulating coating layer includes at least one protrusion that protrudes toward the positive electrode active material layer at the end part of the positive electrode active material layer.