Wound Electrode Assembly Conductive Layer for Rapid-Charge Cooling

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Solution Overview

Problem

Rechargeable batteries experience rapid temperature rises during rapid charging, posing safety concerns.

Innovation Solution

An electrode assembly with a conductive layer formed on the outermost uncoated portion, comprising a conductive material, dispersion liquid, and binder, which dissipates heat effectively during charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If rapid charging is performed to improve charging speed, then productivity is improved, but temperature rises rapidly causing safety issues

Engineering Contradiction:
Improvecharging speedVSAvoidbattery temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent applies the principle of converting harm into benefit by utilizing the heat-generating property of conductive materials to solve the heat dissipation problem. Specifically, a conductive layer containing conductive materials (such as carbon black, graphite, or metal particles) is formed on the electrode uncoated portions and outer surface of the battery. This conductive layer creates additional heat dissipation pathways through electrical conduction, effectively converting the previously harmful heat accumulation into a beneficial heat dissipation mechanism. The conductive materials provide alternative routes for heat transfer, allowing the battery to maintain lower temperatures during rapid charging while preserving high charging speeds.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If a conductive layer is formed on the electrode uncoated portion to improve heat dissipation, then temperature control is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipationVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The conductive layer serves multiple functions simultaneously, embodying the principle of multi-functionality. It acts as both a heat dissipation pathway and an electrical conductivity enhancement layer. The same conductive materials that facilitate heat transfer also improve electrical conductivity at the electrode edges and outer surfaces. This multi-functional design eliminates the need for separate heat dissipation structures, thereby reducing overall device complexity while achieving effective temperature control during rapid charging operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The conductive layer reduces temperature increase during rapid charging, enhancing safety by facilitating heat dissipation.

Implementation Method 1

By forming an external conductive layer as in the example embodiments of the present disclosure, even when heat is generated during rapid charging, the heat may be quickly dissipated to the outside

Methodology Applied
Scientific EffectHeat dissipation: Conduction (thermal)

Data Source

PatentUS20250273688A1Electrode assembly and rechargeable battery including the same
Publication Date: 2025.08.28 SAMSUNG SDI CO LTD
  • US20250273688A1 patent drawing
  • US20250273688A1 patent drawing
  • US20250273688A1 patent drawing

AI summary

Examples of the present disclosure a wound type electrode assembly that includes a conductive layer formed on an electrode uncoated portion of an outermost side of the electrode assembly.