Lithium Battery Electrode Conductivity Screening for Additive Content

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Solution Overview

Problem

The existing methods for manufacturing lithium secondary battery electrodes are time-consuming and costly, requiring the production of secondary battery cells to accurately evaluate the output properties, which is inefficient for determining the optimum content of conductive agents.

Innovation Solution

A method for designing and manufacturing lithium secondary battery electrodes involves measuring the electrical conductivity of electrodes using an alternating current with a broadband dielectric spectrometer to determine if an electrical path is properly formed, allowing for the determination of the optimal content of conductive agents without manufacturing a full battery cell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a secondary battery cell is manufactured to evaluate output properties, then the evaluation accuracy is improved, but the time and cost consumption increases

Engineering Contradiction:
Improveevaluation accuracyVSAvoidtime consumption
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent uses broadband dielectric spectrometer measurements as a simplified copy or proxy for full battery cell testing. By measuring the electrode assembly directly without assembling complete battery cells, the invention creates a surrogate evaluation method that maintains essential measurement capabilities while eliminating unnecessary manufacturing steps, thus reducing time and cost while preserving evaluation accuracy

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The invention extracts the electrode assembly from the complete battery cell structure for direct measurement. By taking out the electrode assembly and measuring it separately using broadband dielectric spectrometer, the patent eliminates the need to manufacture full battery cells for evaluation purposes, thereby reducing time and cost consumption while maintaining evaluation accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If a secondary battery cell is manufactured to evaluate output properties, then the evaluation accuracy is improved, but the manufacturing cost increases

Engineering Contradiction:
Improveevaluation accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent uses broadband dielectric spectrometer measurements as a simplified copy or proxy for full battery cell testing. By measuring the electrode assembly directly without assembling complete battery cells, the invention creates a surrogate evaluation method that maintains essential measurement capabilities while eliminating unnecessary manufacturing steps, thus reducing time and cost while preserving evaluation accuracy

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The invention extracts the electrode assembly from the complete battery cell structure for direct measurement. By taking out the electrode assembly and measuring it separately using broadband dielectric spectrometer, the patent eliminates the need to manufacture full battery cells for evaluation purposes, thereby reducing time and cost consumption while maintaining evaluation accuracy

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If the content of conductive agent is increased, then the electrical conductivity is improved, but the determination of optimum content becomes more complex

Engineering Contradiction:
Improveelectrical conductivityVSAvoiddetermination complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex manual evaluation methods with automated broadband dielectric spectrometer measurements. By using frequency-dependent AC conductivity measurements, the invention substitutes subjective or complex analytical processes with an objective, instrument-based system that automatically determines optimum conductive agent content through frequency response analysis

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the measurement parameter from DC conductivity to frequency-dependent AC conductivity. By measuring conductivity at different frequencies and analyzing the transition from DC to AC behavior, the patent creates a new parameter space that simplifies the determination of optimum conductive agent content, making the evaluation process more straightforward and less complex

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the simple determination of electrode composition by assessing electrical conductivity, reducing the time and cost associated with evaluating electrode performance and optimizing conductive agent content.

Implementation Method 1

measuring the electrical conductivity of an electrode with an alternating current to determine whether an electrical path in the electrode has been appropriately formed

Methodology Applied
Scientific EffectElectrical conductivity measurement: Conduction (electrical)

Implementation Method 2

applying an alternating current to each of the plurality of electrodes manufactured above while changing a frequency

Methodology Applied
Scientific EffectAlternating current:

Data Source

PatentEP3686967B1Method for designing electrode for lithium secondary battery and method for manufacturing electrode for lithium secondary battery comprising the same
Publication Date: 2025.01.29 LG ENERGY SOLUTION LTD
  • EP3686967B1 patent drawingFigure 1
  • EP3686967B1 patent drawingFigure 2
  • EP3686967B1 patent drawingFigure 3

AI summary

Provided are a method for designing an electrode for a lithium secondary battery comprising measuring the electrical conductivity of an electrode with an alternating current to determine whether an electrical path in the electrode has been appropriately formed, and a method for manufacturing an electrode for a lithium secondary battery comprising the same. According to the present invention, it is possible to determine the content of a conductive agent in the electrode using the same.