High-Voltage Electrode Connector Layout to Prevent Arcing

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Solution Overview

Problem

There is a need for electrodes to deliver nanosecond pulsed electric fields (nsPEFs) to patients with minimal distortion and maximum safety, as existing technologies lack effective solutions for delivering high voltage electrical pulses to treat cancerous tumors without affecting surrounding tissue.

Innovation Solution

The development of high voltage electrodes and connectors that include insulative structures to maintain minimum clearance distances between terminals and a user's hand, adjustable terminal lengths, and circuitry to count and store pulse numbers, ensuring safe and effective delivery of nsPEFs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If high voltage terminals are placed close together to reduce device size, then device complexity is reduced, but the risk of electrical discharge and safety hazards increases

Engineering Contradiction:
Improvedevice sizeVSAvoidelectrical discharge risk
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces insulating structures (insulating bars, insulating walls, insulating coatings) as intermediary elements between high voltage terminals and user body parts. These insulating intermediaries maintain minimum clearance distances while allowing the terminals to be positioned in a compact arrangement, thus reducing device size without compromising safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs three-dimensional spatial arrangement of terminals and insulating structures, utilizing vertical and lateral dimensions to maintain clearance distances. By distributing terminals in multiple dimensions rather than simply reducing linear distance, the design achieves compactness while preserving safety clearances.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If insulating structures are added to provide minimum clearance distances, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple safety functions into integrated insulating structures that simultaneously provide electrical insulation, mechanical support, and spatial positioning. The insulating bars and walls serve multiple purposes: preventing electrical discharge, maintaining terminal spacing, and structuring the overall device architecture, thereby reducing the need for separate safety components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent utilizes thin film insulating coatings and flexible insulating structures that provide adequate clearance distances while minimizing added bulk and complexity. These thin film solutions maintain safety requirements without significantly increasing the overall device size or structural complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

3Manufacturing precision

If terminal lengths are made adjustable to optimize treatment effectiveness, then treatment precision is improved, but device complexity increases

Engineering Contradiction:
Improveterminal positioning precisionVSAvoidadjustability mechanism complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements adjustable terminal lengths through dynamic design features such as telescopic structures, movable terminal segments, or interchangeable terminal components. These dynamic elements allow the terminal length to be modified based on treatment requirements while maintaining a relatively simple overall structure through standardized adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrodes provide safe and efficient delivery of nsPEFs, inducing apoptosis in cancerous tumors while minimizing impact on normal cells, and stimulating an immune response against residual tumor cells.

Implementation Method 1

insulative structures to maintain minimum clearance distances between terminals and a user's hand

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

A 'nanosecond pulsed electric field,' sometimes abbreviated as nsPEF, includes an electric field with a sub-microsecond pulse width of between 0.1 nanoseconds (ns) and 1000 nanoseconds

Methodology Applied
Scientific EffectNanosecond pulsed electric field: Electric Field

Data Source

PatentEP4714380A1High voltage connectors and electrodes for pulse generators
Publication Date: 2026.03.25 PULSE BIOSCIENCES INC
  • EP4714380A1 patent drawingFigure 1
  • EP4714380A1 patent drawingFigure 2
  • EP4714380A1 patent drawingFigure 3

AI summary

A handheld, therapeutic electrode and connector that are compatible with high voltages from a pulse generator are disclosed. The electrode includes therapeutic terminals on a tip configured to deliver high voltage pulses safely to a patient. The electrode includes sleeves, bosses, wiring channels, and other features that maximize a minimum clearance distance (across non-conductive surfaces) and air clearance between conductive connectors themselves or the connectors and a user, thus preventing dangerous arcing. Internal surfaces and seams are taken into account. The connector and its mating outlet can include similar features to maximize clearance distance. Skirts, skirt holes, and finger stops are also employed, and they can be on either the connector or outlet, or the tip or handle of the electrode.