Electrode Apparatus Current Spreader Liquid Gel Distribution

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional electrodes for electro-stimulation and measurement often cause undesired tingling or burning sensations due to inconsistent current density and edge effects, particularly with hydrogels and liquid-gel-in-sponge configurations, which fail to maintain full skin contact and lead to high current density hotspots.

Innovation Solution

An electrode assembly utilizing a current spreader, liquid gel receptacle, adhesive element, and permeable netting to ensure full skin contact and distribute electrical current evenly, reducing hotspots through a combination of a liquid gel reservoir, suction tool, and dissolvable film to maintain consistent gel contact and control current density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If hydrogels are used for electrical conduction, then electrical conduction is facilitated, but inconsistent current density and hot spots occur due to irregular skin contact

Engineering Contradiction:
Improveelectrical conductionVSAvoidcurrent density uniformity
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The hydrogel layer is configured with varying thickness across its surface, with thinner regions positioned at areas prone to edge effects and thicker regions at central areas. This non-uniform thickness distribution compensates for irregular skin contact, ensuring more uniform current density across the electrode surface by adjusting the local gel-to-skin contact pressure and electrical conductivity.

Inventive Principle:
Principle #3Local quality

2Reliability

If liquid gel is used in sponge configuration, then gel is kept in place, but skin contact area decreases leading to tingling sensations

Engineering Contradiction:
Improvegel retentionVSAvoidskin contact area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The invention extracts the liquid gel from the sponge matrix and applies it directly to the skin surface as a separate layer. This eliminates the sponge's physical barrier that limited skin contact area, allowing the liquid gel to form direct contact with the skin while the sponge remains as a separate component for gel retention, thus increasing the effective skin contact area.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If conventional electrodes are used, then electro-stimulation is provided, but undesired tingling or burning sensations occur due to edge effects

Engineering Contradiction:
Improveelectro-stimulation deliveryVSAvoidtingling or burning sensation
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The electrode design incorporates controlled variations in hydrogel layer thickness as a key parameter modification. By adjusting the gel thickness parameter across different regions of the electrode surface, the electrical resistance and current density distribution are optimized to eliminate edge effects that cause tingling or burning sensations, while maintaining effective electro-stimulation delivery.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrode assembly effectively reduces current density hotspots and edge effects, providing comfortable and consistent electro-stimulation by ensuring full skin contact and controlled current distribution, thereby minimizing discomfort and enhancing the effectiveness of electro-stimulation and measurement applications.

Implementation Method 1

liquid gel configured to conduct current from a current spreader adjacent the spongeless volume to a stimulation area

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

dissolvable film configured to dissolve upon contact with skin to release the liquid gel

Methodology Applied
Scientific EffectDissolution:

Implementation Method 3

suction tool configured to remove excess liquid gel from the stimulation area

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 4

permeable netting configured to allow the liquid gel to pass through

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentEP2618888B1Electrode apparatus
Publication Date: 2018.11.14 KONINKLIJKE PHILIPS NV
  • EP2618888B1 patent drawingFigure 1
  • EP2618888B1 patent drawingFigure 2
  • EP2618888B1 patent drawingFigure 3~4

AI summary

An electrode apparatus may be configured to provide electro-stimulation. The apparatus may include a current spreader and a spongeless volume disposed adjacent to the current spreader. The current spreader may be configured to spatially distribute electrical current across a stimulation area of a subject's skin. The spongeless volume may be configured to carry liquid gel or other fluent conductive substance that is configured to conduct electrical current between the current spreader and the stimulation area of the subject's skin to provide electro-stimulation.