Electrode Falloff Detection Using Optical Sensors

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Solution Overview

Problem

Wearable medical devices face challenges in maintaining effective contact between electrodes and a patient's skin, leading to reduced monitoring quality and therapeutic efficacy due to electrode falloff events, which can occur due to improper positioning or detachment.

Innovation Solution

A system comprising an electrode assembly with integrated sensors, such as temperature, capacitance, and optical sensors, and a controller that monitors contact properties to detect falloff events, providing alarms and notifications to ensure continuous and reliable electrode-skin contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrodes are worn on the patient's body for continuous monitoring, then monitoring capability is improved, but electrode contact reliability deteriorates due to falloff events

Engineering Contradiction:
Improveelectrode contact reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical attachment methods with optical sensing to detect electrode contact status. Optical sensors measure light absorption or reflection changes at the electrode-skin interface to determine whether the electrode is properly positioned, eliminating the need for complex mechanical fastening systems while improving contact reliability detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces optical sensors as intermediary detection elements between the electrode and the monitoring system. These sensors act as mediators that translate physical contact status into detectable optical signals, enabling indirect but reliable detection of electrode positioning without direct mechanical intervention.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple sensors are integrated into the electrode assembly, then detection accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecontact detection accuracyVSAvoidelectrode assembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements multi-functional optical sensors that can detect multiple parameters including contact presence, contact quality, and potentially skin characteristics. A single optical sensing system performs multiple detection functions, reducing the need for separate sensor types and minimizing overall device complexity while maintaining high measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple sensing capabilities into an integrated optical detection system. By merging contact detection, positioning verification, and potentially physiological monitoring functions into a unified optical sensor array, the system achieves high measurement accuracy without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the system continuously monitors electrode contact, then patient safety is improved, but energy consumption increases

Engineering Contradiction:
Improvepatient safetyVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent employs periodic sampling of optical signals to monitor electrode contact status rather than continuous measurement. The system checks contact at regular intervals, which reduces energy consumption compared to continuous monitoring while still providing timely detection of falloff events to maintain patient safety.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The optical sensing system utilizes ambient light or integrated light sources that operate with minimal power requirements. The detection mechanism leverages natural optical properties of the electrode-skin interface, requiring minimal active energy input to maintain safe monitoring levels.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects electrode falloff events, preventing reduced monitoring quality and ensuring the effectiveness of therapeutic interventions by maintaining consistent electrode-skin contact, thereby enhancing patient safety and treatment outcomes.

Implementation Method 1

at least one temperature sensor disposed on the electrode and configured to measure a value indicative of a temperature at an interface of the electrode and the patient's skin

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

at least one capacitive sensor disposed on the electrode and configured to be positioned substantially proximate the patient's skin to measure a capacitance value between an interface of the electrode and the patient's skin

Methodology Applied
Scientific EffectCapacitance measurement: Capacitance

Implementation Method 3

at least one optical sensor disposed on the electrode and configured to be positioned substantially proximate the patient's skin to measure a value indicative of a distance between the electrode and the patient's skin

Methodology Applied
Scientific EffectOptical detection:

Data Source

PatentUS12178609B2Electrode falloff detection
Publication Date: 2024.12.31 ZOLL MEDICAL CORPORATION
  • US12178609B2 patent drawing
  • US12178609B2 patent drawing
  • US12178609B2 patent drawing

AI summary

Systems for detecting contact between an electrode and a patient's skin using one or more contact detection schemes are provided. An example system can include an electrode assembly comprising at least one electrode configured to be disposed substantially proximate to the patient's skin and configured to at least one of sense an ECG signal of the patient and provide one or more therapeutic pulses to the patient, one or more sensors disposed on the electrode assembly and isolated from the electrode, the sensors configured to measure one or more properties to determine contact between the electrode and the patient's skin, and a controller configured to receive data representing the measured one or more properties and determine, based at least in part on the received data, whether the electrode is in contact with the patient's skin. The sensors can include temperature, impedance, capacitance, optical, and other similar sensors.