Semiconductor Electrode Grounding for Stable DC Chucking Loops

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Solution Overview

Problem

Conventional semiconductor processing apparatuses face challenges in forming a stable direct current loop due to ceramic side walls that hinder free conduction of charges, affecting electrostatic absorption and release efficiency and process stability.

Innovation Solution

The semiconductor processing apparatus includes a wafer pocket with a lower electrode coupled to a direct-current power supply and an upper electrode grounded through a low-pass filter, which provides a stable direct current loop by allowing direct current to flow to the ground while isolating radio frequency currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the upper electrode is used as a radio frequency electrode coupled with a matching circuit, then radio frequency power can be applied for plasma generation, but capacitance isolation blocks direct current flow, affecting electrostatic absorption stability

Engineering Contradiction:
Improveradio frequency power applicationVSAvoidelectrostatic absorption stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The invention segments the electrical functions by creating separate pathways: the upper electrode handles radio frequency power delivery through the matching circuit, while the direct current path is established independently through the lower electrode-wafer-pocket-ground sequence. This segmentation allows both radio frequency operation and stable direct current for electrostatic absorption to coexist without interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wafer and wafer pocket serve as intermediary elements that enable direct current conduction independently of the radio frequency matching circuit. This intermediary path bypasses the capacitance isolation issue, allowing direct current to flow through the wafer itself while radio frequency operations proceed through the upper electrode and matching circuit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the stability of the direct current loop, improves electrostatic absorption and release functions, and increases the stability and efficiency of the semiconductor processing apparatus.

Implementation Method 1

the upper electrode is grounded through a low-pass filter

Methodology Applied
Scientific EffectLow-pass filter: Filter (electronic)

Implementation Method 2

a direct current needs to pass through a direct-current power supply, a surface of a wafer pocket, plasma, and a ground to form a direct current loop

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

is used for clamping a wafer in a smooth and uniform manner by using an electrostatic adsorption principle

Methodology Applied
Scientific EffectElectrostatic adsorption: Electrostatic Induction

Implementation Method 4

applying a voltage to the lower electrode in the wafer pocket by the direct-current power supply, to absorb the wafer on a surface of the wafer pocket

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 5

a direct current needs to pass through a direct-current power supply, a surface of a wafer pocket, plasma, and a ground to form a direct current loop

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 6

generate plasma between the upper electrode and the wafer

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentUS12327748B2Semiconductor processing apparatus and method
Publication Date: 2025.06.10 PIOTECH CO LTD
  • US12327748B2 patent drawing
  • US12327748B2 patent drawing
  • US12327748B2 patent drawing

AI summary

This application relates to a semiconductor processing apparatus and method. In an embodiment of this application, the semiconductor processing apparatus includes: a wafer pocket provided with a lower electrode, where the lower electrode is coupled to a direct-current power supply; and an upper electrode disposed opposite to the wafer pocket, where the upper electrode is coupled to a radio frequency generator through a matching circuit, and is grounded through a low-pass filter.