Battery Cell Electrode Inclines for Safer High-Energy Capacity Balance

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Solution Overview

Problem

Existing battery cells face safety issues due to lithium ion precipitation and internal short circuits, which degrade performance and pose fire risks, despite insufficient research on optimizing electrode section capacities for improved energy density.

Innovation Solution

The battery cell design incorporates a positive electrode with a first inclined portion and a negative electrode with a second inclined portion, where the negative electrode's section capacity exceeds that of the positive electrode, preventing lithium ion precipitation and enhancing energy density by overlapping the active material layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the section capacity of the negative electrode is increased to prevent lithium ion precipitation, then safety is improved, but energy density deteriorates

Engineering Contradiction:
ImprovesafetyVSAvoidenergy density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies local quality by creating an inclined portion only at the end of the positive electrode where lithium ion precipitation occurs, rather than uniformly increasing negative electrode capacity throughout. This localized structural modification prevents precipitation at critical areas while preserving energy density in other regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of increasing the negative electrode capacity to prevent precipitation, the patent inverts the approach by modifying the positive electrode structure (creating an inclined portion) to control lithium ion distribution. This reverse strategy achieves safety improvement without the penalty of reduced energy density associated with increasing negative electrode capacity.

Inventive Principle:
Principle #13The other way round (Inversion)

2Quantity of substance

If the positive electrode active material layer is extended to increase energy density, then energy density is improved, but lithium ion precipitation increases

Engineering Contradiction:
Improveenergy densityVSAvoidsafety
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The inclined portion is created locally at the end of the positive electrode where precipitation occurs, allowing the positive electrode active material layer to be extended in other regions for higher energy density while preventing precipitation only where necessary through the localized inclined structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the geometric parameter of the positive electrode active material layer by creating an inclined portion with a specific angle (α) between 0° and 45°. This parameter modification controls lithium ion distribution and prevents precipitation while allowing the layer to be extended elsewhere for improved energy density.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If an inclined portion is formed at the positive electrode to prevent precipitation, then safety is improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The inclined portion is defined by a simple geometric parameter (angle α between 0° and 45°), which can be controlled during the coating or forming process. This parameter-based definition simplifies manufacturing compared to more complex structural modifications, as it only requires controlling the slope angle rather than creating intricate geometries.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4075562B1Battery cell with improved safety and method of manufacturing the same
Publication Date: 2026.03.18 LG ENERGY SOLUTION LTD
  • EP4075562B1 patent drawingFigure 1~2
  • EP4075562B1 patent drawingFigure 3
  • EP4075562B1 patent drawingFigure 4

AI summary

The present invention relates to a battery cell with improved safety and a method of manufacturing the same, and more particularly to a battery cell having an electrode assembly including a positive electrode (200) and a negative electrode (300) located opposite each other with a separator (400) interposed therebetween received in a cell case (100), wherein the positive electrode (200) includes a positive electrode plate (210) and a positive electrode active material layer (220) provided on one surface and/or the other surface of the positive electrode plate (210), the negative electrode (300) includes a negative electrode plate (310) and a negative electrode active material layer (320) provided on one surface and/or the other surface of the negative electrode plate (310), the positive electrode active material layer (220) includes a first flat portion (221) and a first inclined portion (222) provided at each of opposite sides of the first flat portion (221), and the negative electrode active material layer (320) includes a second flat portion (321) and a second inclined portion (322) provided at each of opposite sides of the second flat portion (321) and a method of manufacturing the same.