Positive Electrode Layer With CNT-Filled Voids for Cycle Stability

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Solution Overview

Problem

Lithium ion secondary batteries face challenges in maintaining favorable cycle characteristics due to cracking of positive electrode active materials during charging and discharging, leading to increased resistance and potential loss of electron conduction paths.

Innovation Solution

A positive electrode layer is developed containing tungsten-based secondary particles with primary particles and voids, where first carbon nanotubes are included within the voids of the secondary particles, and the tungsten valence is optimized to satisfy a specific X-ray absorption fine structure analysis condition, ensuring effective electron conduction even if cracks occur.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carbon nanotubes are applied on the surface of positive electrode active material, then electrical conductivity is improved, but cycle characteristics deteriorate due to cracking of active material particles

Engineering Contradiction:
Improvecycle characteristicsVSAvoidparticle integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

Carbon nanotubes are nested inside the voids of secondary particles formed by aggregated primary particles. This internal placement ensures that conductive pathways are maintained within the particle structure even when external cracks occur during charging and discharging cycles, thereby improving cycle characteristics while maintaining electrical conductivity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The secondary particles are designed with a porous structure containing voids between primary particles. These voids serve as reservoirs to accommodate carbon nanotubes, allowing the material to maintain structural flexibility and conductive pathways during volume changes associated with lithium insertion and extraction, thus improving cycle stability.

Inventive Principle:
Principle #31Porous materials

2Reliability

If tungsten oxide coating is applied to positive electrode active material, then initial resistance is reduced, but resistance increases during charging and discharging cycles

Engineering Contradiction:
Improveresistance stabilityVSAvoidresistance increase during cycling
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The positive electrode active material is designed as a composite structure with lithium composite oxide primary particles, tungsten oxide coating, and embedded carbon nanotubes. This composite structure combines the low resistance properties of tungsten oxide with the structural stability and conductive network provided by carbon nanotubes, maintaining resistance stability during charging and discharging cycles.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The valence of tungsten in the tungsten oxide coating is controlled to be +4 or a mixture of +4 and +6. This specific parameter control optimizes the electronic conductivity and structural stability of the coating, reducing initial resistance and preventing excessive resistance increase during cycling by maintaining appropriate oxidation states during lithium insertion and extraction.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces battery resistance and improves cycle characteristics by maintaining electron conduction paths and lowering active energy, thereby enhancing the performance of lithium ion secondary batteries.

Implementation Method 1

the positive electrode layer contains, as the carbon nanotubes, first carbon nanotubes of which at least some are included in the voids of the secondary particles... ensuring effective electron conduction even if cracks occur

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Implementation Method 2

spectrums at rising positions (10,195 eV to 10,206 eV) of peaks of L absorption edges of tungsten measured by X-ray absorption fine structure analysis (XAFS)

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Data Source

PatentUS20240258506A1Positive electrode layer
Publication Date: 2024.08.01 TOYOTA JIDOSHA KK
  • US20240258506A1 patent drawing
  • US20240258506A1 patent drawing

AI summary

In the present disclosure, the above problem can be addressed by providing a positive electrode layer used in a lithium ion secondary battery, wherein the positive electrode layer contains a positive electrode active material and carbon nanotubes, wherein the positive electrode active material contains tungsten and is secondary particles including a plurality of primary particles and voids formed between the plurality of primary particles, wherein the positive electrode layer contains, as the carbon nanotubes, first carbon nanotubes of which at least some are included in the voids of the secondary particles, and wherein spectrums at rising positions (10,195 eV to 10,206 eV) of peaks of L absorption edges of tungsten measured by X-ray absorption fine structure analysis (XAFS) satisfy:(a-b)/(c-b)≤0.7⁢9.Formula⁢ (1)