Positive Electrode Active Material Balancing Density and Cycle Stability

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Solution Overview

Problem

Sodium ion batteries suffer from low energy density and poor cycle performance due to limitations in the filling rate and toughness of the positive electrode active material, which affects the stability and integrity of the material structure during electrochemical processes.

Innovation Solution

The cross-section filling rate of the positive electrode active material is set between 75% to 99%, with a compression resilience ranging from 3% to 10%, and the ratio of filling rate to resilience is maintained between 8≤α/ε≤30, enhancing the material's densification, resilience, and toughness to improve ion content and structural stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the filling rate of the positive electrode active material is increased to improve energy density, then the gravimetric capacity increases, but the structural stability and integrity deteriorate

Engineering Contradiction:
Improvefilling rateVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by optimizing the filling rate to a specific range (75%-99%) and controlling the compression resilience within 3%-10%, with their ratio maintained between 8≤α/ε≤30. This precise parameter control allows the material to achieve high ion content while maintaining structural integrity during electrochemical cycling.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials through element doping and surface coating modifications to enhance both the filling rate and structural stability simultaneously. The composite structure allows the material to achieve high density while the dopants and coatings provide structural reinforcement to prevent pulverization.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the compression resilience is increased to improve toughness and structural integrity, then the cycle performance improves, but the actual compression density decreases

Engineering Contradiction:
Improvecycle performanceVSAvoidcompression density
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent resolves this contradiction by establishing an optimal parameter range where compression resilience is controlled at 3%-10% rather than maximized. By maintaining the ratio relationship between filling rate and compression resilience (8≤α/ε≤30), the material achieves sufficient toughness for good cycle performance while preserving high compression density for energy density.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the filling rate is increased to improve gravimetric capacity, then the ion content increases, but the material toughness decreases leading to pulverization

Engineering Contradiction:
Improveion contentVSAvoidmaterial toughness
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent uses parameter changes to define the optimal filling rate range of 75%-99% and controls compression resilience at 3%-10%. This balanced parameter control ensures high ion content while maintaining sufficient material toughness to prevent pulverization during electrochemical processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies composite material strategies through doping and surface coating to enhance material toughness while maintaining high filling rate. The composite structure provides reinforcement that prevents pulverization even at high compression densities.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentEP4625520A1Positive electrode active material, positive electrode, sodium ion battery, battery assembly, and electric system
Publication Date: 2025.10.01 BYD CO LTD
  • EP4625520A1 patent drawingFigure 1
  • EP4625520A1 patent drawingFigure 2
  • EP4625520A1 patent drawingFigure 3

AI summary

A positive electrode active material, a positive electrode, a sodium ion battery, a battery assembly, and an electric system are disclosed. The positive electrode active material meets the following conditions. The cross-section filling rate α of the positive electrode active material ranges from 75% to 99%; the compression resilience ε of the positive electrode active material ranges from 3% to 10%, where the compression resilience ε=1- (post-recovery compaction density/maximum compaction density); and the cross-section filling rate α and the compression resilience ε of the positive electrode active material meet 8≤α/ε≤30. The positive electrode active material provided in the present disclosure has high energy density and good cycle performance.