Positive Electrode Material Formation Using Fluoride Sublimation

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Solution Overview

Problem

Lithium ion secondary batteries require improvements in capacity, cycle performance, charge and discharge characteristics, reliability, and safety, with a need for a low-cost and efficient method to form lithium composite oxides like LiMO2.

Innovation Solution

A method involving a heating process in a furnace with a mixture of lithium oxide, fluoride, and a magnesium compound, where the fluoride is volatilized or sublimated at specific temperatures, and an oxygen-rich atmosphere is maintained to form a positive electrode active material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods are used to form lithium composite oxide LiMO2, then the material can be produced, but the production cost is high and the process time is long

Engineering Contradiction:
Improveproduction efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters by introducing fluoride (LiF) and magnesium compound (MgF2) into the reaction system, which modifies the reaction kinetics and enables faster formation of LiMO2 at lower temperatures, thereby reducing both production time and energy costs

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The fluoride and magnesium compound act as intermediary substances that facilitate the reaction between lithium oxide and other precursors. These intermediaries lower the activation energy required for LiMO2 formation, enabling the process to proceed more efficiently under milder conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the battery capacity and cycle performance are improved, then the reliability increases, but the manufacturing complexity increases

Engineering Contradiction:
Improvecycle performanceVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-mixing the fluoride and magnesium compound with the lithium oxide precursor before the main reaction. This pre-preparation ensures uniform distribution of reactive components, leading to consistent product quality and reliable cycle performance without requiring complex post-processing steps

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method produces a novel positive electrode active material with enhanced characteristics, enabling the formation of LiMO2 efficiently and effectively, improving battery performance and safety.

Implementation Method 1

the heating furnace is heated at a temperature higher than or equal to a temperature at which the fluoride is volatilized or sublimated

Methodology Applied
Scientific EffectVolatilization: Evaporation

Implementation Method 2

the heating furnace is heated at a temperature higher than or equal to a temperature at which the fluoride is volatilized or sublimated

Methodology Applied
Scientific EffectSublimation: Sublimation

Data Source

PatentUS12412893B2Method for forming positive electrode active material
Publication Date: 2025.09.09 SEMICON ENERGY LAB CO LTD
  • US12412893B2 patent drawing
  • US12412893B2 patent drawing
  • US12412893B2 patent drawing

AI summary

A method for forming a positive electrode active material of a lithium ion secondary battery is provided. In the method for forming a positive electrode active material, a first container that includes a mixture of lithium oxide, fluoride, and a magnesium compound and fluoride that is outside the first container are provided in a heating furnace, and the heating furnace is heated at a temperature higher than or equal to a temperature at which the fluoride is volatilized or sublimated. It is further preferable that the fluoride be lithium fluoride and the magnesium compound be magnesium fluoride.