Positive Electrode Material Composition for High-Rate Li-Ion Conductivity

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Solution Overview

Problem

Current methods to improve the electronic conductivity of lithium iron phosphate compounds for lithium-ion batteries are complex, costly, and may cause environmental pollution, and they do not effectively address the decrease in conductive capacity during high-rate charging and discharging.

Innovation Solution

A method involving the synthesis of iron phosphate in a phosphoric acid solution, followed by the addition of vanadium pentoxide and a carbon source, such as fructose, with precise timing to create oxygen vacancies, enhancing ion diffusion dynamics and improving the electrical performance of the positive electrode material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If particle size is reduced or conductive materials are doped to improve electronic conductivity, then electrical capacity increases, but manufacturing complexity increases and production cost rises

Engineering Contradiction:
Improveelectronic conductivityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the chemical composition parameters by introducing vanadium pentoxide (V2O5) as a dopant element, transforming the material from pure lithium iron phosphate to a composite with enhanced conductivity. This compositional parameter change achieves improved electronic conductivity without requiring complex particle size reduction processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining lithium iron phosphate with vanadium pentoxide and carbon source materials. This composite approach integrates multiple functional components (conductive V2O5, carbon matrix) to achieve superior electrical properties while maintaining a relatively simple manufacturing process

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional methods are used to improve conductivity, then electrical performance increases, but environmental pollution occurs due to organic matter emission

Engineering Contradiction:
Improveelectronic conductivityVSAvoidorganic matter emission
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs strong oxidizing conditions during the synthesis process to completely oxidize organic carbon sources, converting them to CO2 and H2O rather than allowing incomplete combustion that would produce harmful organic emissions. This accelerated oxidation ensures environmentally friendly processing while maintaining the carbon matrix structure

Inventive Principle:
Principle #38Strong oxidants (Accelerated oxidation)

Solution Approach 2:

The patent converts the potential harmful effect of organic matter emissions into a beneficial process by using controlled oxidation to transform organic carbon sources into a beneficial carbon coating on the particle surfaces, which enhances conductivity without producing pollution

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Power

If high-rate charging and discharging is performed, then power delivery increases, but lithium-ion dispersion decreases and conductive capacity drops

Engineering Contradiction:
Improvecharging and discharging rateVSAvoidconductive capacity
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent introduces vanadium pentoxide as an intermediary substance that mediates between the lithium iron phosphate particles and the electrolyte. This intermediary layer facilitates rapid lithium-ion transport during high-rate charging and discharging, maintaining conductive capacity even at elevated power delivery rates

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a porous composite structure incorporating vanadium pentoxide and carbon materials that provides extensive surface area and interconnected pathways for lithium-ion diffusion. This porous architecture enables rapid ion transport during high-rate operation, preventing the decrease in conductive capacity that would otherwise occur

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances the lithium-ion dispersion ability, reduces polarization, and extends the life of the positive electrode material, achieving better battery performance without significant environmental impact.

Implementation Method 1

The present invention utilizes the regulation of the timing of the addition of the vanadium pentoxide (V2O5) to produce a vanadium pentoxide (V2O5) having an oxygen vacancy, which promotes the diffusion dynamics of the ions

Methodology Applied
Scientific EffectOxygen vacancy:

Implementation Method 2

which promotes the diffusion dynamics of the ions and enables the positive electrode material to achieve a better electrical effect

Methodology Applied
Scientific EffectIon diffusion: Diffusion

Implementation Method 3

the overall lithium-ion dispersion and electronic conductivity of lithium iron phosphate compounds are easily affected to a large extent during high-rate charging and discharging

Methodology Applied
Scientific EffectElectronic conduction: Conduction (electrical)

Implementation Method 4

adding a lithium salt to the iron phosphate dispersion solution

Methodology Applied
Scientific EffectIon dissolution:

Implementation Method 5

the battery has a better lithium-ion dispersion ability to reduce the polarization phenomenon of the battery

Methodology Applied
Scientific EffectIon transport: Diffusion

Data Source

PatentUS20240079558A1Method of Manufacturing a Positive Electrode Material and Battery Produced Therefrom
Publication Date: 2024.03.07 ADVANCED LITHIUM ELECTROCHEMISTRY CO LTD
  • US20240079558A1 patent drawing
  • US20240079558A1 patent drawing
  • US20240079558A1 patent drawing

AI summary

A method of manufacturing a positive electrode material has the steps of synthesizing an iron metal in a phosphoric acid solution to form an iron phosphate dispersion solution; adding a vanadium pentoxide (V2O5), a non-ionic surfactant and a carbon source to the iron phosphate dispersion solution; and adding a lithium salt to the iron phosphate dispersion solution and then grinding and dispersing it to produce a positive electrode material. By regulating the timing of the addition of vanadium pentoxide (V2O5), the present invention enables the battery made of the positive electrode material to have the advantage of higher battery performance.