Positive Electrode Active Material Structure for Faster Lithium Diffusion

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Solution Overview

Problem

Lithium-ion secondary batteries face challenges in achieving high output due to low lithium diffusion rates in existing composite oxides like LiFePO4, limiting their performance in applications such as HEVs, EVs, and stationary batteries.

Innovation Solution

A lithium-ion secondary battery design incorporating a positive electrode active material with a plate-like component structure, featuring a prismatic component between plate-like components and a space between them, optimized for high lithium diffusion rates, enhancing the reaction speed and output of the battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional composite oxide structures are used, then thermal stability is maintained, but lithium diffusion rate is low

Engineering Contradiction:
Improvelithium diffusion rateVSAvoidstructure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The positive electrode active material is divided into plate-like components with specific geometric features (first surface, second surface, third surface with different areas). This segmentation creates multiple exposed surfaces that increase the overall surface area for lithium ion diffusion, directly addressing the low diffusion rate issue while maintaining the thermal stability of the composite oxide structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from conventional particle structures to a plate-like component structure with distinct surfaces and orientations. By creating a three-dimensional plate structure with a first surface, second surface, and third surface having different areas, the patent enables lithium diffusion from multiple directions and surfaces, significantly increasing the effective diffusion area and rate

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If high output is achieved through increased lithium diffusion, then battery performance improves, but manufacturing complexity increases

Engineering Contradiction:
Improvebattery outputVSAvoidmanufacturing ease
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent specifies precise geometric parameters for the plate-like components, including the relationship between the first surface area, second surface area, and third surface area. By controlling these dimensional parameters during synthesis, the invention optimizes lithium diffusion pathways and surface area exposure, achieving high output while providing clear manufacturing specifications that facilitate reproduction

Inventive Principle:
Principle #35Parameter changes

3Speed

If plate-like component structure with multiple surfaces is used, then lithium diffusion rate increases, but structural complexity increases

Engineering Contradiction:
Improvelithium diffusion rateVSAvoidcomponent shape complexity
Core Design Contradiction:
SpeedVSShape

Solution Approach 1:

The positive electrode active material is divided into plate-like components with specific geometric features (first surface, second surface, third surface with different areas). This segmentation creates multiple exposed surfaces that increase the overall surface area for lithium ion diffusion, directly addressing the low diffusion rate issue while maintaining the thermal stability of the composite oxide structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The plate-like components feature asymmetric surface area distribution, where the first surface has a larger area than the third surface, and the second surface has a larger area than the third surface. This asymmetric geometry optimizes lithium diffusion by providing larger active surfaces while maintaining structural integrity, balancing complexity with performance

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS20240421284A1Positive electrode active material for secondary battery, secondary battery, battery management unit, and electronic device
Publication Date: 2024.12.19 SEMICON ENERGY LAB CO LTD
  • US20240421284A1 patent drawing
  • US20240421284A1 patent drawing
  • US20240421284A1 patent drawing

AI summary

A lithium-ion secondary battery including a lithium-containing complex phosphate as a positive electrode active material is provided. Furthermore, a positive electrode active material with high diffusion rate of lithium ions is provided to provide a lithium-ion secondary battery with high output. A positive electrode active material of a lithium-ion secondary battery includes a first plate-like component and a second plate-like component, a third prismatic component between the first component and the second component, and a space between the first component and the second component.