Positive Electrode Oxide Blend for Battery Cycle and Storage Stability

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Solution Overview

Problem

Conventional non-aqueous electrolyte secondary batteries require improvements in charge-discharge cycle characteristics and storage characteristics for enhanced performance, particularly in on-board and power storage applications.

Innovation Solution

The battery incorporates a positive electrode with a mixture layer comprising a first lithium-transition metal composite oxide (LixNi1−y−zCoyMzO2) and a second lithium-transition metal composite oxide (LiaNi2−a−bMebO2), along with a separator featuring a surface layer of inorganic particles and a binder, to enhance cycle and storage characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional positive electrode active materials are used, then the battery structure is simple, but the charge-discharge cycle characteristics and storage characteristics are insufficient

Engineering Contradiction:
Improvecharge-discharge cycle characteristicsVSAvoidpositive electrode composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite materials by combining a first lithium-transition metal composite oxide (LixNi1-y-zCoyMzO2) and a second lithium-transition metal composite oxide (LiaNi2-a-bMebO2) in the positive electrode mixture layer. This composite structure improves charge-discharge cycle characteristics and storage characteristics while maintaining a manageable electrode composition.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional positive electrode active materials are used, then the manufacturing process is simple, but the storage characteristics are poor

Engineering Contradiction:
Improvestorage characteristicsVSAvoidpositive electrode preparation
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs composite materials by combining a first lithium-transition metal composite oxide (LixNi1-y-zCoyMzO2) and a second lithium-transition metal composite oxide (LiaNi2-a-bMebO2) in the positive electrode mixture layer. This composite structure improves storage characteristics while the manufacturing process remains feasible through conventional mixing and coating methods.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the positive electrode uses only one type of lithium-transition metal composite oxide, then the electrode composition is simple, but the capacity maintenance is poor

Engineering Contradiction:
Improvecapacity maintenanceVSAvoidelectrode active material composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs composite materials by combining a first lithium-transition metal composite oxide (LixNi1-y-zCoyMzO2) and a second lithium-transition metal composite oxide (LiaNi2-a-bMebO2) in the positive electrode mixture layer. This composite structure improves capacity maintenance while maintaining a relatively simple electrode active material composition.

Inventive Principle:
Principle #40Composite materials

4Reliability

If conventional separators are used, then the battery structure is simple, but side reactions occur reducing performance

Engineering Contradiction:
Improveperformance stabilityVSAvoidseparator structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a separator as an intermediary component between the positive and negative electrodes. This separator prevents direct contact between electrodes, inhibiting side reactions and improving performance stability while maintaining a simple overall battery structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240006651A1Non-aqueous electrolyte secondary battery
Publication Date: 2024.01.04 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240006651A1 patent drawing
  • US20240006651A1 patent drawing

AI summary

This non-aqueous electrolyte secondary battery, which is one example of an embodiment, comprises: a positive electrode that has a positive electrode mixture layer; a negative electrode; a separator that is interposed between the positive electrode and the negative electrode; and a non-aqueous electrolyte. The positive electrode mixture layer contains a first lithium-and-transition-metal composite oxide represented by general formula LixNi1−y−zCoyMzO2 (in the formula, 0.8≤x≤1.2, 0≤y≤0.2, 0<z≤0.5, and M is at least one metal element excluding Li, Ni, and Co), and a second lithium-and-transition-metal composite oxide represented by general formula LiaNi2−a−bMebO2 (in the formula, 0<a≤0.5, 0≤b≤0.5, and Me is at least one metal element excluding Li and Ni). The separator has: a base material; and a surface layer that includes inorganic particles and a binder, and is formed on the surface of the base material facing toward the positive electrode.