Electrode Patch Impedance Lifespan Indicator

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Solution Overview

Problem

Existing medical devices lack an effective mechanism to indicate when electrode patches have reached the end of their predetermined lifespan or have deteriorated, leading to potential loss of functionality and patient safety concerns.

Innovation Solution

Incorporating an indicating mechanism within electrode patches and external medical devices to monitor and signal when the patches have reached their predetermined lifespan or have compromised integrity, using methods such as impedance measurement and visual, audible, or tactile alerts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrode patches are used for extended periods to reduce replacement frequency, then productivity is improved, but reliability deteriorates due to potential deterioration and loss of functionality

Engineering Contradiction:
Improvemonitoring continuityVSAvoidelectrode functionality
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The electrode patch includes an indicating mechanism that is activated in advance when the patch reaches its predetermined lifespan or shows signs of deterioration. This preliminary indication allows clinicians to replace the electrode before complete failure occurs, maintaining both extended use benefits and reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The indicating mechanism provides continuous feedback about the electrode's operational status and remaining lifespan. This feedback system enables proactive replacement scheduling, allowing the electrode to be used for its full safe lifespan while preventing unexpected failure.

Inventive Principle:
Principle #23Feedback

2Device complexity

If no indication mechanism is provided, then device complexity is reduced, but loss of information occurs regarding electrode lifespan and integrity status

Engineering Contradiction:
Improveelectrode structureVSAvoidlifespan tracking
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The electrode patch is self-monitoring through its integrated indicating mechanism that automatically tracks its own lifespan and integrity status. This eliminates the need for external tracking systems while providing comprehensive information about the electrode's operational state.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The indicating mechanism utilizes color changes to communicate electrode status and remaining lifespan visually. This provides clear, intuitive information about electrode integrity without requiring complex displays or additional equipment, maintaining simplicity while preventing information loss.

Inventive Principle:
Principle #32Color changes

3Reliability

If indicative features are added to electrode patches, then reliability is improved through timely replacement, but manufacturing precision requirements increase

Engineering Contradiction:
Improvereplacement timingVSAvoidindicating mechanism integration
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The indicating mechanism is integrated directly into the electrode patch structure itself, combining the monitoring function with the existing electrode components. This merger reduces the need for separate precision-aligned components and simplifies the manufacturing process while maintaining reliable indication.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The indicating mechanism is designed as a disposable component that is replaced with the electrode patch itself. This eliminates the need for durable, high-precision indicating mechanisms that would require complex manufacturing, while still providing reliable lifespan indication throughout the electrode's intended use period.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures timely replacement of electrode patches, maintaining device effectiveness and patient safety by providing clear indications of patch wear or deterioration.

Implementation Method 1

using methods such as impedance measurement and visual, audible, or tactile alerts

Methodology Applied
Scientific EffectImpedance measurement: Electrical Resistance

Data Source

PatentUS11751788B2Electrode use indication
Publication Date: 2023.09.12 ZOLL MEDICAL CORPORATION
  • US11751788B2 patent drawing
  • US11751788B2 patent drawing
  • US11751788B2 patent drawing

AI summary

An electrode patch for use with an external medical device, the electrode patch comprising: a first surface configured to be attached to a skin of a patient monitored by the external medical device, and an indicating mechanism disposed on the electrode patch and configured to indicate an end of a predetermined lifespan of the electrode patch.