Developing Cartridge Electrode Protrusion for Specification Detection

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Solution Overview

Problem

Conventional developing cartridges require separate components for the gear and electrode, making it difficult to detect the cartridge specification using a single component.

Innovation Solution

A developing cartridge design where the electrode is integrated with a shaft and includes a protrusion that rotates with the electrode, allowing it to supply power to the developing roller and detect the cartridge specification by moving a lever in the image-forming apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the gear and electrode are constituted by separate components, then the electrode can supply power to the developing roller, but the cartridge specification cannot be detected using a single component

Engineering Contradiction:
Improvecartridge specification detectionVSAvoidnumber of components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the gear and electrode into a single integrated component. The electrode is formed with a protrusion that corresponds to the gear's protrusion, allowing it to rotate together with the developing roller and contact the lever for specification detection, thereby eliminating the need for separate gear and electrode components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated electrode component serves multiple functions: it supplies power to the developing roller through its conductive function, and simultaneously enables cartridge specification detection through its protrusion that contacts the lever. This multi-functional design resolves the contradiction by making one component perform both power supply and detection tasks

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If the electrode includes a protrusion that extends along the shaft peripheral surface, then the cartridge specification can be detected by lever movement, but the electrode structure becomes more complex

Engineering Contradiction:
Improvecartridge specification detectionVSAvoidelectrode structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The protrusion is formed as an integral part of the electrode rather than as a separate component. This merging of the detection feature directly into the electrode structure allows specification detection while minimizing overall structural complexity compared to having separate gear and electrode assemblies

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9952554B2Developing cartridge having electrode provided with protrusion
Publication Date: 2018.04.24 WIPRO LTD
  • US9952554B2 patent drawing
  • US9952554B2 patent drawing
  • US9952554B2 patent drawing

AI summary

A developing cartridge includes: a casing configured to store developer; a developing roller configured to rotate about a first axis extending in a first direction; a shaft provided at one end of the casing in the first direction; and an electrode configured to rotate about the shaft and supply power to the developing roller. The shaft extends in the first direction and has a peripheral surface. The electrode has a first protrusion configured to rotate together with the electrode, the first protrusion extending along a portion of the peripheral surface of the shaft. The electrode has a second protrusion extending along the peripheral surface of the shaft, the second protrusion being spaced apart from the first protrusion in the rotating direction. The first protrusion has a first length in the rotating direction, and the second protrusion has a second length different from the first length in the rotating direction.