Electrode Reversal for Polymer Electrolyte Fuel Cell Recovery

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Solution Overview

Problem

Fuel cell performance degradation due to platinum and carbon deterioration is irreversible, leading to reduced efficiency and service life, with existing recovery methods having low recovery efficiency and long recovery times.

Innovation Solution

Electrode reversal by supplying air to the anode and hydrogen to the cathode, followed by a high-power pulse current operation to remove oxides and restore catalyst activity, with optimal humidity and voltage conditions to enhance recovery efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional recovery methods are used, then fuel cell performance can be restored, but the recovery time is long and recovery efficiency is low

Engineering Contradiction:
Improverecovery efficiencyVSAvoidrecovery time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent applies electrode reversal, swapping the anode and cathode connections and supplying hydrogen to the original anode while supplying air to the original cathode. This inverted approach enables the formation of a reducing atmosphere that effectively removes oxide layers from platinum catalysts, achieving rapid performance recovery (30-75% restoration) in significantly reduced time compared to conventional methods

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If high current pulse is applied to remove oxides, then catalyst activity is restored, but excessive current may damage the membrane

Engineering Contradiction:
Improvecatalyst activityVSAvoidmembrane integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs periodic current pulse application with specific duty cycles rather than continuous high current. This periodic action allows oxide removal during pulse periods while providing rest periods that prevent excessive heat accumulation and membrane damage, thereby restoring catalyst activity while maintaining membrane integrity

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent optimizes multiple parameters including current density, pulse duration, duty cycle, and temperature to achieve effective oxide removal without damaging the membrane. By carefully controlling these parameters, the process restores catalyst activity while preventing membrane degradation

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly improves recovery efficiency by restoring fuel cell performance to 30-75% in a short time, reducing recovery time by at least four times compared to existing methods, and extends the durability of the fuel cell stack.

Implementation Method 1

electrode reversal in order to partially recover performance of a degraded polymer electrolyte fuel cell

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 2

In the air electrode, water is generated through an electrochemical reaction in which protons and electrons moved from the fuel electrode. Oxygen in the air is involved, and simultaneously, electrical energy is generated from the flow of electrons.

Methodology Applied
Scientific EffectElectrochemical reaction: Fuel Cell

Data Source

PatentUS10862140B2Method for recovering fuel cell performance by using electrode reversal
Publication Date: 2020.12.08 HYUNDAI MOTOR CO LTD
  • US10862140B2 patent drawing
  • US10862140B2 patent drawing
  • US10862140B2 patent drawing

AI summary

A method for recovering fuel cell performance by regenerating electrode characteristics through electrode reversal in order to partially recover performance of a degraded polymer electrolyte fuel cell is provided. The method includes reversing electrodes by supplying an anode of a degraded fuel cell stack with air and supplying a cathode thereof with hydrogen and performing a pulse operation by applying current to the reversed electrodes.