Electrode Seed Layer Annealing for Orthorhombic Ferroelectric Growth

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Solution Overview

Problem

Forming a ferroelectric memory structure with a high ratio of orthorhombic phase to other phases is challenging, especially when the ferroelectric layer is directly formed on an electrode, as it requires costly precursor deposition and can result in unwanted precursor residues and reduced polarization due to interface charges.

Innovation Solution

A seed layer is formed between the electrode and the ferroelectric layer by exposing the electrode to oxygen atoms, which react to form the seed layer directly, promoting orthorhombic phase growth and inhibiting monoclinic phase growth, thereby increasing polarization difference without using a precursor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a ferroelectric layer is directly formed on an electrode using precursor deposition, then the ferroelectric layer can be created, but unwanted precursor residues remain and interface charges form reducing polarization

Engineering Contradiction:
Improveferroelectric layer qualityVSAvoidprecursor residues and interface charges
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

An oxygen plasma treatment layer is introduced as an intermediary between the electrode and the ferroelectric layer. This intermediate layer acts as a mediator that prevents direct contact between the electrode and ferroelectric material, thereby eliminating interface charge formation and precursor residue contamination while still allowing proper adhesion and functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conventional precursor-based chemical deposition method is replaced with a plasma-based physical/chemical treatment approach. Instead of using organic precursors that leave residues, the invention uses oxygen plasma to create a clean, reactive surface that promotes proper ferroelectric layer formation without harmful byproducts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If precursor deposition is used to form the ferroelectric layer, then the layer can be formed, but costly materials and processes are required

Engineering Contradiction:
Improveferroelectric layer formationVSAvoidprecursor material cost
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The deposition process parameters are changed from conventional precursor-based chemical vapor deposition to plasma-enhanced deposition conditions. By adjusting the plasma power, oxygen flow rate, and deposition temperature, the process achieves high-quality ferroelectric layer formation using abundant, low-cost oxygen instead of expensive organic precursors.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces expensive, complex precursor materials with simple, abundant oxygen gas. The oxygen plasma treatment creates a temporary reactive state on the electrode surface that enables subsequent ferroelectric layer deposition without requiring costly consumable precursors, effectively using a cheap, readily available substance in place of expensive materials.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If the ferroelectric layer is formed directly on the electrode, then the structure is simpler, but the orthorhombic phase ratio is reduced and performance deteriorates

Engineering Contradiction:
Improvestructure simplicityVSAvoidpolarization performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The electrode surface undergoes preliminary oxygen plasma treatment before the ferroelectric layer is deposited. This preliminary action modifies the surface chemistry and morphology of the electrode, creating optimal conditions for orthorhombic phase nucleation and growth. The pre-treatment ensures that when the ferroelectric material is deposited, it forms with the desired high orthorhombic phase ratio, thereby improving performance without adding significant structural complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process enhances the uniformity and performance of the ferroelectric layer by increasing the orthorhombic phase percentage, reducing defects, and preventing interface charges, leading to more resilient memory read operations and improved device performance.

Implementation Method 1

exposing the electrode to oxygen atoms, which react to form the seed layer directly

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

In-situ thermal annealing of electrode to form seed layer for improving feram performance

Methodology Applied
Scientific EffectThermal annealing: Annealing

Data Source

PatentUS20230369420A1In-situ thermal annealing of electrode to form seed layer for improving feram performance
Publication Date: 2023.11.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20230369420A1 patent drawing
  • US20230369420A1 patent drawing
  • US20230369420A1 patent drawing

AI summary

In some embodiments, the present disclosure relates to an integrated circuit (IC). The IC includes a substrate and an electrode disposed over the substrate. A ferroelectric layer is vertically stacked with the electrode. A seed layer that includes oxygen is vertically stacked between the electrode and the ferroelectric layer. The ferroelectric layer has a substantially uniform orthorhombic crystalline phase.