Negative Electrode Slurry Two-Step Kneading for Si Expansion Control

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Solution Overview

Problem

Non-aqueous electrolyte secondary batteries using carbon-based and Si-based active materials face significant expansion and shrinkage during charge and discharge, leading to decreased cycling performance, which is not adequately addressed by existing methods using polyacrylic acid and carboxymethylcellulose as binders.

Innovation Solution

A method for producing a negative electrode composite material slurry involving a two-step kneading process with specific solid content ratios and durations, incorporating carboxymethylcellulose and polyacrylic acid, and optionally additional binders, to enhance dispersibility and reduce electrode expansion during charge and discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polyacrylic acid and carboxnymethylcellulose are used as binders to reduce expansion and shrinkage of Si-based active material, then cycling performance is improved, but expansion and shrinkage are not reduced to a sufficient extent

Engineering Contradiction:
Improvecycling performanceVSAvoidelectrode expansion
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent uses a composite binder system comprising both polyacrylic acid and carboxnymethylcellulose in specific weight ratios (0.1-10:0.1-10 by weight) to achieve synergistic effects. This composite approach allows the slurry to simultaneously reduce electrode expansion during charge-discharge cycles while maintaining excellent cycling performance, resolving the contradiction between partial improvement and insufficient expansion control.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the weight ratio parameters of the binder components (polyacrylic acid and carboxnymethylcellulose) within specific ranges (0.1-10:0.1-10 by weight) to achieve the desired balance between cycling performance and expansion control. By adjusting these compositional parameters, the slurry formulation achieves sufficient expansion reduction while maintaining reliable cycling performance.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If carbon-based and Si-based active materials are used together to enhance battery capacity, then battery capacity is improved, but electrode expansion during charge and discharge increases

Engineering Contradiction:
Improvebattery capacityVSAvoidelectrode expansion
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The carboxnymethylcellulose binder acts as an intermediary material that mediates between the carbon-based and Si-based active materials. It provides a stable matrix that accommodates the expansion and shrinkage of Si-based materials during charge-discharge cycles, allowing the high-capacity composite active material system to function without excessive electrode expansion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent controls the weight ratio parameters of the binder components within specific ranges to optimize the balance between maintaining battery capacity (from carbon and Si-based materials) and controlling electrode expansion. The optimized binder composition enables the electrode to accommodate high-capacity active materials while minimizing expansion.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in a negative electrode composite material slurry with improved cycling performance and reduced electrode expansion, maintaining battery capacity and reducing reaction force and packaging costs.

Implementation Method 1

a first step to obtain a first mixed-kneaded body; and a second step to use the first mixed-kneaded body to obtain the negative electrode composite material slurry, wherein the first step includes a step to mix and knead a negative electrode active material including a carbon-based active material and a Si-based active material, carboxymethylcellulose, polyacrylic acid, and water

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a method comprises: a first step to obtain a first mixed-kneaded body; and a second step to use the first mixed-kneaded body to obtain the negative electrode composite material slurry, wherein the first step includes a step to mix and knead a negative electrode active material

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Data Source

PatentUS20230387387A1Method of producing negative electrode composite material slurry for non-aqueous electrolyte secondary battery
Publication Date: 2023.11.30 PRIME PLANET ENERGY & SOLUTIONS INC
  • US20230387387A1 patent drawing

AI summary

A method of producing a negative electrode composite material slurry for a non-aqueous electrolyte secondary battery comprises a first step to obtain a first mixed-kneaded body, and a second step to use the first mixed-kneaded body to obtain the negative electrode composite material slurry. The first step includes a step to mix and knead a negative electrode active material including a carbon-based active material and a Si-based active material, carboxymethylcellulose, polyacrylic acid, and water. The second step includes a step (x1) to mix and knead the first mixed-kneaded body, carboxymethylcellulose, and water. A solid content of the first mixed-kneaded body is from (a-3)% to a%, and a solid content of the negative electrode composite material slurry is from (a-15)% to (a-10)%. “a” refers to the solid content [%] defined in the specification.