Battery Electrode Slurry Composition for Stable Viscosity and Adhesion

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Solution Overview

Problem

The slurry containing carboxymethyl cellulose for electrode production in non-aqueous electrolyte secondary batteries often experiences reduced viscosity, leading to instability during application and decreased adhesiveness of the electrode mixture layer to the current collector.

Innovation Solution

Incorporating lithium carbonate within a specific range of 33 ppm to 300 ppm based on the total mass of the electrode mixture helps maintain the viscosity of the slurry and prevents bacterial enzyme activity, ensuring desirable adhesiveness between the electrode mixture layer and the current collector.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If carboxymethyl cellulose is used as a binder in the slurry, then the electrode mixture layer can be formed on the current collector, but the slurry viscosity decreases during production, leading to reduced stability and adhesiveness

Engineering Contradiction:
Improveadhesiveness of electrode mixture layer to current collectorVSAvoidviscosity stability of slurry
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

Lithium carbonate acts as an intermediary substance that mediates between the carboxymethyl cellulose binder and the slurry system. It prevents bacterial enzyme activity that would otherwise degrade the binder, thereby maintaining slurry viscosity stability and ensuring proper adhesiveness without requiring additional stabilizing agents

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention converts the potentially harmful effect of bacterial contamination into a beneficial outcome. By adding lithium carbonate to prevent bacterial enzyme activity, the slurry's viscosity is maintained, and the degradation of carboxymethyl cellulose is prevented, thus turning the threat of bacterial contamination into an opportunity to ensure slurry stability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Stability of the object's composition

If lithium carbonate is added to prevent bacterial enzyme activity and maintain viscosity, then the slurry stability improves, but the composition complexity increases

Engineering Contradiction:
Improveviscosity stability of slurryVSAvoidcomposition complexity of electrode mixture
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Lithium carbonate serves multiple functions simultaneously: it acts as a bacteriostatic agent to prevent bacterial enzyme activity, maintains slurry viscosity stability, and contributes to the overall electrochemical performance of the battery. This multi-functionality reduces the need for additional separate additives, thereby minimizing composition complexity while achieving multiple objectives

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of lithium carbonate within the specified range enhances the stability and adhesiveness of the electrode mixture layer, thereby improving the performance and cyclic characteristics of non-aqueous electrolyte secondary batteries.

Implementation Method 1

Incorporating lithium carbonate within a specific range of 33 ppm to 300 ppm based on the total mass of the electrode mixture helps maintain the viscosity of the slurry and prevents bacterial enzyme activity

Methodology Applied
Scientific EffectBacterial enzyme inhibition: Enzyme

Data Source

PatentUS20250038213A1Slurry for non-aqueous electrolyte secondary cell, method for manufacturing slurry for non-aqueous electrolyte secondary cell, electrode for non-aqueous electrolyte secondary cell, and non-aqueous electrolyte secondary cell
Publication Date: 2025.01.30 PANASONIC HOLDINGS CORP
  • US20250038213A1 patent drawing
  • US20250038213A1 patent drawing

AI summary

The purpose of the present disclosure is to provide a slurry for a non-aqueous electrolyte secondary cell capable of obtaining an electrode mixture layer showing excellent adhesion with a current collector. The slurry for a non-aqueous electrolyte secondary cell, which is one mode of the present disclosure, contains: an electrode mixture containing an electrode active material, lithium carbonate, and carboxymethylcellulose or a salt thereof; and water. The lithium carbonate content is in the range of 33 to 300 ppm with respect to the total mass of the electrode mixture.