Positive Electrode Surface Layer Structure for Battery Cycle Life

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Solution Overview

Problem

Existing rechargeable lithium batteries face challenges in achieving high capacity and stable cycle-life characteristics due to limitations in positive electrode active materials.

Innovation Solution

A positive electrode active material is designed with a core and surface layer, where the core has a first crystalline structure, typically layered, and the surface layer includes a different second crystalline structure, predominantly layered, with a specific volume ratio and thickness to enhance lithium diffusion and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional single-structure positive electrode active material is used, then the manufacturing process is simple, but the capacity and cycle-life characteristics are insufficient

Engineering Contradiction:
Improvecycle-life characteristicsVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The positive electrode active material is divided into two distinct parts: a core region with a first crystalline structure and a surface layer with a second crystalline structure. This segmentation allows each region to have optimized properties for different functions, improving overall reliability without requiring complex manufacturing processes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a composite material structure where the core and surface layer have different crystalline structures. This composite approach combines the advantages of different crystal structures to achieve both high capacity and excellent cycle-life characteristics

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If a high-capacity positive electrode active material is used, then the energy density increases, but the stability during charging and discharging deteriorates

Engineering Contradiction:
Improvelithium ion capacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

Different regions of the positive electrode active material are given different local qualities through distinct crystalline structures. The core region has one crystal structure optimized for capacity, while the surface layer has another structure optimized for stability, allowing both high capacity and structural stability to coexist

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The surface layer with its specific crystalline structure acts as a protective cushion for the core material during charging and discharging cycles. This pre-designed surface layer prevents structural degradation before it can occur, maintaining stability throughout the battery's operational life

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed active material exhibits improved capacity and cycle-life characteristics, particularly at low and high temperatures, making it suitable for high-power batteries.

Implementation Method 1

the surface layer includes the first crystalline structure and a second structure different from the first crystalline structure... exhibits higher capacity and good cycle-life characteristics

Methodology Applied
Scientific EffectLithium ion diffusion: Diffusion

Data Source

PatentUS12597595B2Positive electrode active material for rechargeable lithium battery and rechargeable lithium battery including same
Publication Date: 2026.04.07 SAMSUNG SDI CO LTD
  • US12597595B2 patent drawing
  • US12597595B2 patent drawing
  • US12597595B2 patent drawing

AI summary

The present invention relates to a positive electrode active material for a rechargeable lithium battery and a rechargeable lithium battery including same, wherein the positive electrode active material comprises a core and a surface layer formed on the surface of the core, the core comprising a first crystalline structure, the surface layer comprising a first crystalline structure and a second crystalline structure different from the first crystalline structure, the first crystalline structure being present more than the second crystalline structure in the surface layer.