Electrode Tab Guide Structure for Lateral Shift-Free Fusion

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Solution Overview

Problem

Conventional battery tab-feeding devices experience defects due to lateral displacement of the battery tab during transfer to the electrode plate, particularly in layered spiral arrangement electrode assemblies, leading to inaccurate fusion and defective battery products.

Innovation Solution

The electrode tab-feeding device incorporates a guide part that positions the battery tab perpendicular to the electrode plate's edge, coupled with an electrode plate supporting and tab transferring system, including holders and a guide part that prevents lateral displacement, and optionally an electromagnet for precise alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional tab transferring part is used to transfer the battery tab to the electrode plate, then the transfer process can be completed, but the battery tab experiences lateral displacement during transfer, resulting in inaccurate fusion and defects

Engineering Contradiction:
Improvetransfer accuracy of battery tabVSAvoiddefect rate of battery product
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

A guide part is introduced as an intermediary component between the tab transferring part and the electrode plate. The guide part includes guide grooves that receive and constrain the battery tab during transfer, preventing lateral displacement. This intermediary structure ensures the battery tab maintains correct positioning throughout the transfer process, resolving the contradiction between achieving transfer accuracy and preventing defects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces reliance on purely mechanical holding methods with a guided mechanical constraint system. Instead of depending solely on the holding force of the tab transferring part, the system uses the guide grooves to provide passive mechanical constraint that actively prevents lateral movement during transfer, thereby improving both transfer accuracy and reducing defect rates.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If the battery tab is transferred without a guide structure, then the device complexity is reduced, but the battery tab cannot be positioned accurately, leading to abnormal fusion

Engineering Contradiction:
Improvepositioning accuracy of battery tabVSAvoidstructure complexity of tab-feeding device
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The tab-feeding device is segmented into distinct functional components: the tab transferring part and the guide part. The guide part is further segmented into multiple guide grooves that can be independently configured. This segmentation allows the positioning function to be separated from the transfer function, enabling accurate positioning without requiring complete redesign of the entire transfer mechanism, thus managing device complexity while improving positioning accuracy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide part serves as an intermediary structure that adds positioning capability without fundamentally altering the core transfer mechanism. By introducing this intermediate guiding component rather than redesigning the entire transfer system, the patent achieves improved positioning accuracy while minimizing the increase in overall device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution significantly reduces defect rates in electrode and battery manufacturing by ensuring accurate transfer and fusion of the battery tab, enhancing manufacturing efficiency and reducing waste.

Implementation Method 1

optionally an electromagnet for precise alignment

Methodology Applied
Scientific EffectElectromagnetism: Electromagnet

Data Source

PatentUS11936033B2Electrode tab-feeding device including guide for positioning electrode tab at correct point
Publication Date: 2024.03.19 LG ENERGY SOLUTION LTD
  • US11936033B2 patent drawing
  • US11936033B2 patent drawing
  • US11936033B2 patent drawing

AI summary

The present disclosure provides a battery tab-feeding device including a battery tab disposed on a non-coating part of an electrode plate during a process of manufacturing an electrode by fusing the battery tab to the non-coating part of an electrode plate, an electrode plate supporting part disposed to support the electrode plate having a first surface exposed from both surfaces of the electrode plate and a tab transferring part disposed to support a battery tab and transfer the battery tab to the non-coating part of the electrode plate. Additionally, a guide part guides the transfer of the battery tab to position a first side edge of the battery tab perpendicular to a first side edge of the electrode plate.