Electrode Tab Layout for High-Density Battery Cell Thermal Control

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Solution Overview

Problem

Existing secondary batteries face challenges in maintaining high volumetric energy density while ensuring that local temperature rises during charging do not exceed a threshold, leading to potential safety issues and performance deterioration.

Innovation Solution

The design of positive and negative electrode plates involves adjusting the size specifications and tab layouts to match current carrying capabilities with increased energy density, using specific parameters such as Fc and Fa to control temperature within safe limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the volumetric energy density of the battery cell is increased, then the capacity and energy storage are improved, but the local temperature rise during charging exceeds the threshold

Engineering Contradiction:
Improvevolumetric energy densityVSAvoidlocal temperature rise
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The electrode plate is divided into multiple electrode pieces arranged in an array, with tabs distributed at different positions. This segmentation allows current to be collected at multiple points rather than concentrated at a single location, reducing current density and heat generation at any single point, thereby controlling local temperature rise while maintaining high volumetric energy density

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different tab configurations to different regions of the electrode plate. Multiple tabs are distributed at specific positions (e.g., both ends and intermediate positions) with optimized dimensions and spacing. This local optimization ensures that current collection and heat dissipation are adapted to the local current density distribution, preventing excessive temperature rise in high-current regions while maintaining overall high energy density

Inventive Principle:
Principle #3Local quality

2Temperature

If the tab size and layout are optimized for current carrying capability, then the temperature control is improved, but the volumetric energy density decreases

Engineering Contradiction:
Improvelocal temperature controlVSAvoidvolumetric energy density
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The patent utilizes both longitudinal and transverse directions of the electrode plate for tab placement. Instead of concentrating tabs at one location, tabs are distributed across the surface area in a two-dimensional arrangement. This spatial distribution optimizes current collection from different regions of the electrode while minimizing the impact on volumetric energy density, as the tabs occupy minimal space compared to the overall electrode volume

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent optimizes specific parameters of the tabs including width, length, and spacing to achieve the desired balance. By adjusting these geometric parameters and the number of tabs, the current carrying capability is enhanced for temperature control, while the minimal space occupied by optimized tab dimensions preserves the volumetric energy density of the battery cell

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12424614B2Positive electrode plate, negative electrode plate, battery cell, battery, and electric apparatus
Publication Date: 2025.09.23 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US12424614B2 patent drawing
  • US12424614B2 patent drawing
  • US12424614B2 patent drawing

AI summary

This application provides a positive electrode plate, a negative electrode plate, a battery cell, a battery, and an electric apparatus. An electrode plate includes a current collector and an active material layer, where the current collector includes a body portion and a tab. A ratio of the product of a cross-sectional area of a root of each tab and a conductivity of the current collector to a length between central axes of two adjacent tabs to the product of a width of the active material layer and a mass per unit area of the active material layer satisfies that a design factor of a positive tab is at least 0.1 and a design factor of a negative tab is at least 0.02.