Electrode Tensile-Electrochemical Testing for Coupled Response Analysis

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing methods fail to simultaneously and effectively test the mechanical and electrochemical properties of electrodes at the electrode level, leading to inadequate understanding of the coupling between mechanical deformation and electrochemical response, which is crucial for battery and supercapacitor performance.

Innovation Solution

A mechanical and electrochemical testing apparatus is developed, comprising a tensile frame with grips, an electrochemical cell, and a potentiostat, allowing for simultaneous application of stress to a working electrode while measuring its mechanical and electrochemical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electrodes are stretched inside a pool of electrolyte without controlled mechanical testing, then electrochemical properties can be observed, but mechanical properties cannot be measured and mechanical control is lost

Engineering Contradiction:
Improveelectrochemical measurementVSAvoidmechanical control
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent combines a tensile testing frame with an electrochemical cell into a single integrated system. The working electrode is simultaneously subjected to mechanical tensile testing and electrochemical testing within the same apparatus, allowing both mechanical properties (stress, strain) and electrochemical properties to be measured concurrently with proper control of each aspect.

Inventive Principle:
Principle #5Merging (Combining)

2Strength

If complete energy storage devices are stretched to test mechanical properties, then mechanical behavior can be observed, but electrode-level coupling phenomena cannot be understood

Engineering Contradiction:
Improvemechanical property testingVSAvoidelectrode-level measurement
Core Design Contradiction:
StrengthVSMeasurement precision

Solution Approach 1:

The patent extracts the working electrode from the complete energy storage device and tests it individually in the integrated tensile-electrochemical testing system. This allows direct observation of electrode-level phenomena including plastic deformation, cavitation, crack formation, and gradient stresses without the confounding effects of the complete device structure.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If separate testing of mechanical and electrochemical properties is conducted, then each property can be measured independently, but coupling between mechanical deformation and electrochemical response cannot be understood

Engineering Contradiction:
Improveindividual property measurementVSAvoidcoupling information
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent enables continuous simultaneous measurement of both mechanical parameters (stress, strain) and electrochemical parameters (capacitance, cycling stability) during the same test. This continuous dual measurement approach captures the real-time coupling between mechanical deformation and electrochemical response, preserving information about how mechanical stress affects electrochemical performance and vice versa.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise measurement of mechanical and electrochemical parameters, providing insights into the electrochemo-mechanical coupling of electrodes, enhancing the understanding of degradation and reliability under various stress conditions.

Implementation Method 1

A potential difference is applied to the working electrode and the counter electrode via the potentiostat

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Implementation Method 2

A stress is applied to the working electrode via the tensile frame. A strain experienced by the working electrode is measured

Methodology Applied
Scientific EffectMechanical stress and deformation: Deformation

Data Source

PatentUS12360071B2Method and system for simultaneous mechanical and electrochemical testing of electrodes
Publication Date: 2025.07.15 TEXAS A&M UNIVERSITY
  • US12360071B2 patent drawing
  • US12360071B2 patent drawing
  • US12360071B2 patent drawing

AI summary

A mechanical and electrochemical testing apparatus includes a tensile frame having a first grip and a second grip. An electrochemical cell is disposed between the first grip and the second grip. The electrochemical cell includes a working electrode port and a counter electrode port. An electrolyte is disposed in the electrochemical cell. A working electrode is coupled to the first grip and the second grip. The working electrode is in contact with the electrolyte in the working electrode port. A counter electrode is disposed in the counter electrode port. A potentiostat is coupled to the working electrode and the counter electrode.