Electrode Plate with Through-Holes for High Sensitivity

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Solution Overview

Problem

Conventional electrode plates for electrochemical measurements face challenges in sensitivity and reaction time due to the self-induced redox cycle causing inefficient oxidation of reductants on macroelectrodes and restricted electrode area on a single substrate face, leading to noise increase and prolonged reaction times.

Innovation Solution

The electrode plate design features a substrate with a plurality of oxidation and reduction electrodes sandwiched between insulating layers, with through-holes connecting them, allowing for independent potential application and efficient redox cycles, and a process for quantitative determination involving a reference or counter electrode.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the area of the electrode is reduced to accelerate response speed, then the electrode response speed is improved, but the electric current value is lowered and noise response increases

Engineering Contradiction:
Improveelectrode response speedVSAvoiddetectable electric current value
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The electrode is divided into multiple microelectrodes (e.g., 100 microelectrodes of 100 μm diameter) arranged in an array on the substrate. Each microelectrode maintains a small area for fast response (0.01 mm² each), while the collective array provides sufficient total area to generate detectable current signals (e.g., 10 μA) and minimize noise through signal averaging across multiple electrodes.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If a large number of microelectrodes are integrated on a single substrate face, then the electrode area is increased to improve current value, but the self-induced redox cycle causes inefficient oxidation of reductants and prolonged reaction times

Engineering Contradiction:
Improveelectrode areaVSAvoidreaction time
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

The electrode array is configured to extend through the substrate thickness, with microelectrodes on the first surface connected via through-holes to corresponding microelectrodes on the second surface. This three-dimensional arrangement creates independent electrochemical cells across multiple dimensions, allowing simultaneous oxidation and reduction reactions to proceed in parallel without interfering with each other, thus reducing overall reaction time while maintaining high electrode area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The harmful self-induced redox cycle is extracted and isolated by creating through-holes that separate the oxidation and reduction microelectrodes into distinct spatial zones. The through-holes act as physical barriers that prevent the diffusion of intermediates between adjacent microelectrodes, thereby eliminating the harmful redox coupling while preserving the beneficial electrochemical reactions at each electrode.

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If macroelectrodes are used to increase electrode area, then the current value is improved, but the self-induced redox cycle causes inefficient oxidation of reductants on macroelectrodes

Engineering Contradiction:
Improveelectrode areaVSAvoidoxidation efficiency
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Each microelectrode in the array is designed with optimized local dimensions (100 μm diameter) and spacing to create a uniform distribution of electrochemical reactions. The through-hole configuration ensures that each local microelectrode pair operates independently with high oxidation efficiency, while the collective array provides the necessary total area for high current output. This local optimization prevents the macroelectrode-level redox coupling that reduces oxidation efficiency.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances sensitivity and reduces reaction time by ensuring efficient redox cycles and accurate quantitative determination of substances in sample solutions, improving the detection of target substances in living bodies.

Implementation Method 1

the reaction of a saccharide with an enzyme is utilized to quantitatively determine the concentration of the saccharide electrochemically

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Implementation Method 2

efficient redox cycles

Methodology Applied
Scientific EffectRedox cycle: Redox Reactions

Data Source

PatentUS7638035B2Electrode plate for electrochemical measurements
Publication Date: 2009.12.29 PANASONIC HOLDINGS CORP
  • US7638035B2 patent drawing
  • US7638035B2 patent drawing
  • US7638035B2 patent drawing

AI summary

An object of the invention is to provide an electrode plate for electrochemical measurements for detecting with high sensitivity and determining a substance included in a living body. The electrode plate of the present invention has on both faces of body of the substrate, oxidation electrode and reduction electrode opened respectively at upper layer opening and lower layer opening having the same area; and further has a plurality of through-holes that penetrate through from the face of the oxidation electrode to the face of the reduction electrode, in which electrode pairs are formed which exhibit a redox cycle effect between the oxidation electrode and the reduction electrode by applying the potential which can proceed an oxidative reaction of a reductant on the oxidation electrode, and the potential which can proceed a reductive reaction of an oxidant on the reduction electrode.