Electrodeposition Element for Directional Light Control

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Solution Overview

Problem

Electrodeposition elements using silver materials face challenges in achieving mirror reflection due to silver surfaces becoming blackish, and their application in antidazzle mirrors is limited, with existing technologies failing to effectively control light direction based on voltage conditions.

Innovation Solution

An electrodeposition element with a novel structure comprising a first and second substrate separated by an electrolyte layer containing silver, where the application of voltage controls the direction of incident light by forming a silver thin film that reflects light in a direction not parallel to the incident direction, allowing for multiple light direction changes based on voltage conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If electrodeposition material containing silver is used, then high reflectance can be achieved, but the silver surface becomes blackish and mirror reflection is difficult to obtain

Engineering Contradiction:
ImprovereflectanceVSAvoidmirror reflection quality
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies local quality by creating a non-uniform silver film thickness distribution through controlled electrodeposition. The silver film is deposited with varying thickness across the surface, with certain regions having optimal thickness for mirror reflection while others provide high reflectance. This local variation in film quality allows simultaneous achievement of high reflectance and mirror reflection properties.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by controlling electrodeposition conditions (voltage, time, electrolyte composition) to achieve specific silver film thicknesses and morphologies. By adjusting deposition parameters, the film structure can be optimized to prevent blackening while maintaining high reflectance, thus resolving the contradiction between reflectance and mirror reflection quality.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If manual switching of duplex imaging is used in vehicle mirrors, then bright and dark image states can be obtained, but safety problems occur during switching

Engineering Contradiction:
Improveimage state controlVSAvoiddriving safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent replaces the manual mechanical switching system with an electrochromic control system. Instead of physically moving mirror components, voltage application controls the optical properties of the silver film, enabling automatic transition between bright and dark image states. This eliminates safety issues associated with manual switching during driving while maintaining adaptability for different lighting conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces dynamic control through electrochromic materials that can rapidly change optical properties in response to voltage changes. The mirror can dynamically adapt between different image states (bright/dark, normal/antidazzle) without mechanical movement, providing smooth transitions that enhance driving safety while maintaining operational versatility.

Inventive Principle:
Principle #15Dynamics

3Ease of manufacture

If existing electrodeposition elements are used, then silver film can be formed, but light direction control based on voltage conditions is not achieved

Engineering Contradiction:
Improvesilver film formationVSAvoidlight direction control
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent achieves multi-functionality by designing an electrodeposition element that not only forms silver films for reflection but also controls light direction through voltage application. The same electrochromic structure enables multiple functions: high reflectance mode, mirror reflection mode, and directional light control mode. This universal design maintains ease of manufacture while adding advanced light control capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements dynamic light direction control by using voltage to change the optical properties of the silver film. By applying different voltages, the film can redirect incident light in different directions, enabling the mirror to adapt its light control function based on operational requirements while maintaining a simple manufactured structure.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrodeposition element effectively changes the advancing direction of incident light depending on voltage conditions, enabling applications such as optical control and improving safety in vehicle mirrors by reducing dazzle from headlights.

Implementation Method 1

An element using the electrodeposition materials containing silver such as AgNO3, AgClO4 or AgBr

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Implementation Method 2

a reflective surface made of a silver thin film and reflecting light, which is incident from a direction normal to the first and second substrates, in a direction not parallel to the incident direction of the light

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

a material of which part precipitates and deposits on the electrode (i.e., undergoes electrodeposition) or disappears from the electrode due to the oxidation or reduction reaction

Methodology Applied
Scientific EffectElectrochemical oxidation-reduction reaction: Redox Reactions

Data Source

PatentUS10168595B2Electrodeposition element and mirror device
Publication Date: 2019.01.01 STANLEY ELECTRIC CO LTD
  • US10168595B2 patent drawing
  • US10168595B2 patent drawing
  • US10168595B2 patent drawing

AI summary

An electrodeposition element is provided which includes a first substrate including a first member and an electrode arranged above the first member, a second substrate arranged opposite to the first substrate and including an electrode, and an electrolyte layer arranged between the electrodes of the first substrate and the second substrate, and including an electrodeposition material that contains silver. When a voltage is applied between the electrodes of the first substrate and the second substrate such that the first substrate side is negative and the second substrate side is positive, a reflective surface made of a silver thin film and reflecting light, which is incident from a direction normal to the first and second substrates, in a direction not parallel to the incident direction of the light is formed above the electrode of the first substrate.