Electrodynamic Product Handling With Open-Front Receiving Units

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Solution Overview

Problem

Existing handling devices for product transfer, such as those by Planar Motor Inc., lack flexibility in product removal and often require additional removal devices like grippers, which complicates the transport process.

Innovation Solution

The handling device features a product receiving unit with a partially open front face and a movable sidewall, allowing products to be easily removable by the mover's movement under a ramp-shaped transfer element or through a braking process, eliminating the need for additional removal devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a closed product receiving unit is used, then product arrangement security is improved, but product removal complexity increases

Engineering Contradiction:
Improveproduct arrangement securityVSAvoidproduct removal complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The product receiving unit is segmented into a closed rear portion for secure arrangement and an open front face for easy removal. The sidewall is divided into a closed rear section and an open front section, allowing different functional zones to serve different purposes simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of designing a fully closed container with complex removal mechanisms, the invention inverts the approach by leaving the front face open. This inversion simplifies the removal process while maintaining security through the closed rear portion and sidewalls.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of operation

If additional removal devices like grippers are used, then product removal capability is improved, but device complexity increases

Engineering Contradiction:
Improveproduct removal capabilityVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the need for additional removal devices like grippers by designing the product receiving unit with an open front face. Products can be removed simply by moving the mover under a ramp-shaped transfer element or through braking, without requiring extra removal mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The product receiving unit is designed to be self-sufficient for product removal. The open front face and movable sidewall allow the mover itself to perform the removal function through its own movement, eliminating the need for separate removal devices.

Inventive Principle:
Principle #25Self-service

3Reliability

If a fully enclosed product receiving unit is used, then product security is improved, but transport flexibility decreases

Engineering Contradiction:
Improveproduct securityVSAvoidtransport flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The sidewall is designed as a movable component that can be opened and closed dynamically. This dynamic configuration allows the product receiving unit to adapt between secure enclosed mode during transport and open mode during product removal, enhancing both security and flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The sidewall is segmented into a closed rear portion for security and an open front face for flexibility. This segmentation allows different portions of the same structure to serve different functions, maintaining product security while enabling transport flexibility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure product arrangement and easy removal without additional devices, enhancing transport flexibility and efficiency through constructionally simple means.

Implementation Method 1

at least one electrodynamic conveying unit (16a) comprising at least one electrodynamically movable mover (18a)

Methodology Applied
Scientific EffectElectrodynamic movement: Electromagnetic Propulsion

Data Source

PatentUS12459754B2Handling device for a transfer of products, production machine with such a handling device and method for a transfer of products
Publication Date: 2025.11.04 SYNTEGON PACKAGING TECH GMBH
  • US12459754B2 patent drawing
  • US12459754B2 patent drawing
  • US12459754B2 patent drawing

AI summary

A handling device for a transfer of products, in particular food products, includes at least one transport unit, in particular a conveyor belt unit, with at least one electrodynamic conveying unit comprising at least one electrodynamically movable mover and at least one product receiving unit, which is arranged at the mover and has at least one sidewall extending transversally to a support surface of the product receiving unit and at least partially delimiting a product receiving space of the product receiving unit, and including at least one transfer unit for a product transfer of products between the transport unit and the mover, wherein viewed in a plane extending at least substantially perpendicularly to a main extension plane of the product receiving unit, the product receiving unit has at least one front face that is at least partially open.