Electrokinetic Concrete Strengthening via Nanoparticle Injection

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Solution Overview

Problem

Conventional methods for enhancing concrete strength are inadequate in effectively increasing its compressive and tensile strength, particularly in improving the microstructural features such as pore structure and permeability, which are crucial for durability and resistance to environmental stresses.

Innovation Solution

The application of an electrical field to drive nanoparticles, such as alumina or silica, into the concrete using a nanoparticle carrier liquid, where these particles react with calcium ions to form strong phases, thereby enhancing the concrete's strength and reducing permeability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional methods are used to enhance concrete strength, then the concrete structure can be maintained, but the compressive and tensile strength cannot be significantly increased

Engineering Contradiction:
Improvecompressive and tensile strengthVSAvoideffectiveness of strength enhancement
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The patent replaces conventional mechanical mixing and curing methods with an electrokinetic system that uses electrical fields to drive nanoparticle transport into concrete pores. This substitution enables significantly higher strength enhancement effectiveness by delivering reactive nanoparticles directly to the concrete microstructure, achieving up to 130% increase in compressive and tensile strength compared to conventional methods that cannot achieve significant strength increases.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical-chemical parameters of the concrete treatment process by introducing charged nanoparticles suspended in conductive liquid and applying electrical fields. This parameter change transforms the passive concrete structure into an active electrokinetic system where particles can be driven into pores, react with calcium ions, and form strength-enhancing phases, thereby achieving the significant strength increases that conventional methods cannot accomplish.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the pore structure and permeability are not improved, then the concrete can be easily maintained, but the durability and resistance to environmental stresses are insufficient

Engineering Contradiction:
Improvedurability and resistance to environmental stressesVSAvoidmicrostructural improvement effectiveness
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces passive concrete curing with active electrokinetic nanoparticle injection that targets pore structure modification. By using electrical fields to drive nanoparticles into pores and facilitate chemical reactions that form dense precipitates, the system achieves dramatic improvements in durability and environmental stress resistance that cannot be obtained through conventional maintenance methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes the porous structure of concrete as a delivery pathway for charged nanoparticles. The pores serve as conduits for electrokinetic transport, allowing nanoparticles to reach deep into the concrete microstructure, react with calcium ions, and form strength-enhancing phases that improve durability and resistance to environmental stresses.

Inventive Principle:
Principle #31Porous materials

3Strength

If nanoparticles are not driven into the concrete, then the treatment process is simple, but the compressive and tensile strength cannot be significantly increased

Engineering Contradiction:
Improvecompressive and tensile strengthVSAvoidelectrical field application system
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent replaces simple surface treatment with an electrokinetic system that uses electrical fields to drive nanoparticle transport. This substitution, while introducing device complexity, enables nanoparticles to penetrate deep into concrete pores and achieve significant strength increases of up to 130% in both compressive and tensile strength, far exceeding what simple treatments can accomplish.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses charged nanoparticles suspended in conductive liquid as an intermediary carrier that can be driven into concrete pores by electrical fields. These nanoparticles serve as the active agent that reacts with calcium ions to form strength-enhancing phases, enabling the translation of electrical energy into chemical bonding that significantly increases concrete strength.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If the permeability is not reduced, then the concrete remains porous and breathable, but the resistance to thermal and environmental stresses is insufficient

Engineering Contradiction:
Improveresistance to thermal and environmental stressesVSAvoidelectrokinetic treatment system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces passive concrete structure with an electrokinetically treated structure where electrical fields drive nanoparticle injection and chemical reaction. This substitution achieves dramatic permeability reduction (up to 3000%) and corresponding improvements in thermal and environmental stress resistance, transforming the concrete from a porous material to a densely filled structure with enhanced durability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transforms the porous concrete structure into a densely filled structure by using electrokinetic transport to deliver nanoparticles into pores. The pores, which initially provide pathways for fluid and gas transport, are filled with reaction products that reduce permeability by up to 3000%, thereby improving resistance to thermal and environmental stresses while maintaining the concrete's overall structure.

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS9150459B1Electrokenitic corrosion treatment of concrete
Publication Date: 2015.10.06 LOUISIANA TECH UNIVERSITY FOUNDATION
  • US9150459B1 patent drawing
  • US9150459B1 patent drawing
  • US9150459B1 patent drawing

AI summary

A method and apparatus for strengthening cementitious concrete by placing a nanoparticle carrier liquid in contact with a first surface of a concrete section and inducing a current across the concrete section at sufficient magnitude and for sufficient time that nanoparticles in the nanoparticle carrier liquid migrate through a significant depth of the concrete section.