Electrolysis Cell Electrode Holes Wastewater Treatment

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Solution Overview

Problem

Existing electrochemical wastewater treatment systems face challenges in achieving effective mixing of substances and removing unwanted electrolysis by-products due to high oxidation potentials of hydroxyl radicals, which can lead to oxidation of other substances and the formation of undesirable by-products.

Innovation Solution

The system employs a configuration with multiple electrode assemblies, each having three electrodes with holes for wastewater to flow through, allowing hydroxyl radicals to form and oxidize trace materials while a downstream cathode removes unwanted by-products, optimizing electrical potentials and reducing by-product formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If hydroxyl radicals are used for oxidation of trace materials, then oxidation effectiveness is improved, but unwanted by-products are formed due to high oxidation potential

Engineering Contradiction:
Improveoxidation effectivenessVSAvoidunwanted by-products
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The electrolysis cell is divided into multiple electrode assemblies with alternating anodes and cathodes. The wastewater flows through holes in all electrodes, ensuring contact with both oxidation and reduction zones. This segmentation allows simultaneous production of hydroxyl radicals at anodes and removal of by-products at cathodes, resolving the contradiction between oxidation effectiveness and by-product formation

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The high oxidation potential of hydroxyl radicals, which initially causes unwanted oxidation of substances, is converted into a benefit by using these same radicals to oxidize and remove harmful trace materials and by-products from the wastewater. The cathode then removes the unwanted by-products through reduction reactions, transforming the potential harm into beneficial cleaning action

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If multiple electrode assemblies are used to improve mixing and remove by-products, then treatment efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvetreatment efficiencyVSAvoidapparatus complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Multiple electrode assemblies are merged into a single integrated electrolysis cell structure. The electrodes are arranged in parallel with wastewater flowing through holes in all of them, combining multiple functions (oxidation, reduction, mixing) into one unified apparatus. This merging improves treatment efficiency while avoiding the complexity of multiple separate systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each electrode assembly serves multiple functions simultaneously: anodes generate hydroxyl radicals for oxidation of trace materials, cathodes remove by-products through reduction, and the overall arrangement creates turbulent flow for mixing. This multi-functionality allows a single apparatus to perform multiple treatment operations, improving productivity without proportionally increasing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the oxidation of trace materials and minimizes the presence of unwanted by-products in the treated wastewater, improving the overall cleaning efficiency and reducing the need for complex apparatuses.

Implementation Method 1

the electrolysis cell has electrodes to which an electrical voltage is applied, such that an electrical current flows through the liquid which is to be cleaned

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

There may be formation here, for example, of disinfectants, for example ozone, which is used for the disinfection and cleaning of the wastewater

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

There may be formation here, for example, of disinfectants, for example ozone, which is used for the disinfection and cleaning of the wastewater

Methodology Applied
Scientific EffectOzone generation: Ozone

Implementation Method 4

it is necessary that the liquid to be treated is put in a flow of maximum turbulence in order to achieve good mixing of the substances produced by the electrolysis in the liquid

Methodology Applied
Scientific EffectTurbulent flow: Turbulence

Implementation Method 5

a downstream cathode removes unwanted by-products

Methodology Applied
Scientific EffectReduction: Reduction

Data Source

PatentUS11008231B2Apparatus for electrochemical treatment of wastewater
Publication Date: 2021.05.18 CONDIAS
  • US11008231B2 patent drawing
  • US11008231B2 patent drawing
  • US11008231B2 patent drawing

AI summary

An apparatus for electrochemical treatment of wastewater has at least one electrolysis cell through which the wastewater to be treated is guided. The electrolysis cell has a multitude of electrode assemblies that have electrodes arranged such that the wastewater to be treated is guided through holes in the electrodes. At least one of the electrode assemblies has three electrodes arranged such that the wastewater to be treated is guided through all the electrodes.