Electrolysis Hydrogen Simulation With Coupled Power-Chemical Models

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Solution Overview

Problem

Existing simulation systems struggle to accurately simulate the complete process of hydrogen production by water electrolysis, which involves complex interactions between power and chemical systems.

Innovation Solution

A simulation system comprising a first simulation unit for simulating the power system, a controller unit for outputting control instructions, and a second simulation unit for simulating the chemical system, all interacting through a data interaction unit to achieve a comprehensive simulation of the hydrogen production process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing simulation systems are used to simulate hydrogen production by water electrolysis, then partial processes can be simulated, but the complete process involving power system, chemical system, and control cannot be simulated

Engineering Contradiction:
Improvesimulation coverageVSAvoidsystem integration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The simulation system is divided into three independent simulation units: a first simulation unit for the power system, a second simulation unit for the chemical system, and a controller unit. Each unit can be developed and tested independently, then integrated through the data interaction unit to achieve complete process simulation without requiring complete system redesign.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A data interaction unit is introduced as an intermediary component to enable communication and data exchange between the first simulation unit, second simulation unit, and controller unit. This mediator handles data conversion and coordination, allowing the integrated simulation of the complete hydrogen production process while managing system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple simulation units are integrated to simulate complete process, then simulation accuracy improves, but data interaction and coordination become complex

Engineering Contradiction:
Improvesimulation accuracyVSAvoiddata interaction complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The data interaction unit is designed with universal functionality to handle multiple types of data exchange between different simulation units and the controller. It provides standardized interfaces and data conversion capabilities that work across all components, reducing the need for custom integration logic and simplifying data coordination while maintaining high simulation accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If simulation step sizes differ between first simulation unit and second simulation unit, then each unit can operate at optimal resolution, but coordination timing becomes problematic

Engineering Contradiction:
Improvesimulation resolutionVSAvoidsimulation coordination time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The data interaction unit implements periodic data exchange between the first simulation unit and second simulation unit, allowing each to operate at their optimal simulation step sizes. The controller unit coordinates these periodic exchanges, enabling high-resolution simulations in both units without requiring synchronized time steps, thus avoiding time loss while maintaining precision.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP4535215A1Simulation system and method for hydrogen production by water electrolysis
Publication Date: 2025.04.09 SUNGROW (SHANGHAI) CO LTD
  • EP4535215A1 patent drawingFigure 1
  • EP4535215A1 patent drawingFigure 2
  • EP4535215A1 patent drawingFigure 3

AI summary

A simulation system and method for hydrogen production by water electrolysis. The simulation system for hydrogen production by water electrolysis comprises: a first simulation unit used for simulating a hydrogen production power system to obtain hydrogen production electrical parameters; a controller unit used for outputting a control instruction to control hydrogen production process parameters in a hydrogen production chemical system; a second simulation unit used for simulating the hydrogen production chemical system according to the hydrogen production electrical parameters and the control instruction so as to obtain a hydrogen production result; and a data interaction unit, the first simulation unit, the controller unit, and the second simulation unit being capable of performing data interaction by means of the data interaction unit. Joint simulation of complete chemical and electrical processes for hydrogen production by water electrolysis can be realized.