Non-Aqueous Electrolyte Additives for Battery Capacity Consistency

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Solution Overview

Problem

The inconsistency of battery parameters, particularly capacity, impedance, and electrical characteristics, in lithium-ion battery packs affects their service life and usability, especially in large-scale applications.

Innovation Solution

A non-aqueous electrolyte solution containing a bicyclic sulfate compound and a bicyclic sulfite compound is used to improve the high-temperature storage, low-temperature discharge, and capacity consistency of secondary batteries by forming a solid electrolyte interface (SEI) film and repairing any damage to it.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If battery structure and formation process are improved to enhance consistency, then battery consistency is improved, but capacity consistency cannot be improved

Engineering Contradiction:
Improvebattery consistencyVSAvoidcapacity consistency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the chemical parameters of the electrolyte by introducing a specific bicyclic sulfate compound with particular molecular structure (Formula 1) and controlled purity (95-99.9%). This parameter change in the electrolyte composition directly improves capacity consistency without requiring structural modifications to the battery, resolving the limitation of prior approaches that could not improve capacity consistency through structure or process alone

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The bicyclic sulfate compound acts as an intermediary substance that mediates between the electrolyte and electrode surfaces. It forms a protective interface layer that stabilizes electrochemical reactions, thereby improving capacity consistency. This intermediary approach allows improvement of capacity consistency without changing battery structure or formation processes

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If battery structure is modified to reduce costs and increase heat dissipation area, then heat dissipation is improved, but capacity consistency remains unaffected

Engineering Contradiction:
Improveheat dissipationVSAvoidcapacity consistency
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent segments the solution approach by addressing heat dissipation and capacity consistency through independent means: battery structure modifications for heat dissipation, and electrolyte composition optimization for capacity consistency. This allows both requirements to be satisfied without compromise, as the electrolyte compound works independently of thermal management structure

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If grading process is applied to electrode sheets to improve consistency, then manufacturing consistency is improved, but capacity consistency cannot be improved

Engineering Contradiction:
Improveelectrode sheet consistencyVSAvoidcapacity consistency
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent replaces mechanical/process-based consistency improvement methods (electrode sheet grading) with a chemical solution (bicyclic sulfate compound in electrolyte). This chemical approach directly addresses capacity consistency at the molecular level, overcoming the limitations of mechanical sorting and processing methods

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly enhances the capacity performance and consistency of secondary batteries, while maintaining or improving high-temperature storage and low-temperature discharge performance, thus addressing the issue of battery parameter inconsistency.

Implementation Method 1

the bicyclic sulfate compound can form a solid electrolyte interface (SEI) film on a negative electrode to protect the battery electrode

Methodology Applied
Scientific EffectSolid electrolyte interface (SEI) film formation:

Implementation Method 2

the small amount of bicyclic sulfite compound can be oxidized into a bicyclic sulfate compound during the battery electrochemical process, which can repair the rough or damaged SEI film

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

the introduced sulfur element can increase the ionic conductivity and significantly reduce the impedance of the battery

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Data Source

PatentUS20250167303A1Non-aqueous electrolyte solution and secondary battery
Publication Date: 2025.05.22 GUANGZHOU TINCI MATERIALS TECH
  • US20250167303A1 patent drawing
  • US20250167303A1 patent drawing
  • US20250167303A1 patent drawing

AI summary

The present application relates to the technical field of batteries. Disclosed are a non-aqueous electrolyte solution and a secondary battery. The non-aqueous electrolyte solution includes a bicyclic sulfate compound and a bicyclic sulfite compound; and a content of the bicyclic sulfite compound in the non-aqueous electrolyte solution is 1 ppm to 500 ppm, based on a total mass of the non-aqueous electrolyte solution.