Non-Aqueous Electrolyte Additives for Battery Shelf-Life at Low Temperatures

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing non-rechargeable batteries used in applications like unmanned vehicles and space exploration suffer from performance deterioration due to degradation of active materials, electrolyte dry-up, and reactions such as oxidation of the Li anode, leading to issues like increased impedance, voltage drop, and battery failure, especially during long-term storage and low temperatures.

Innovation Solution

Incorporating a non-aqueous electrolyte with a combination of lithium nitrate and tris-trimethyl silyl phosphite additives in batteries with a fluorinated carbon material and manganese dioxide cathode, along with lithium perchlorate in organic solvents like propylene carbonate and dimethyl carbonate, enhances battery shelf-life and low temperature performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional non-aqueous electrolytes are used in CFx/MnO2 hybrid primary batteries, then the battery can deliver power at low temperatures, but the battery performance deteriorates due to degradation of active materials, electrolyte dry-up, and oxidation reactions during long-term storage

Engineering Contradiction:
Improvelow temperature power performanceVSAvoidbattery shelf-life
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent introduces an intermediary substance (additive) into the electrolyte that mediates between the conflicting requirements of low-temperature performance and long-term stability. The additive acts as a protective intermediary that forms a stable interface layer, preventing direct harmful interactions between the electrode materials and electrolyte while maintaining ionic conductivity for low-temperature operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite electrolyte system by combining conventional non-aqueous electrolyte components with specific additives (such as lithium nitrate and phosphite compounds). This composite electrolyte formulation integrates the beneficial properties of each component: the base electrolyte provides low-temperature ionic conductivity while the additive components provide long-term storage stability by suppressing degradation reactions

Inventive Principle:
Principle #40Composite materials

2Loss of time

If the battery is stored at high temperatures to simulate long-term aging, then shelf-life can be acceleratedly tested, but performance deterioration occurs due to active material degradation and electrolyte dry-up

Engineering Contradiction:
Improveaccelerated storage testing timeVSAvoidbattery performance
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by incorporating stabilizing additives into the electrolyte formulation before storage. These additives preemptively form protective layers and suppress degradation mechanisms that would otherwise be accelerated by high-temperature storage, thereby cushioning against the harmful effects of thermal aging and enabling more accurate long-term shelf-life prediction

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Quantity of substance

If certain active species like low oxidation state Mn, moisture-free fluorine, or acid moieties are present in the Li-CFx/MnO2 system, then the battery can achieve high energy density, but these species accelerate battery self-discharge during storage

Engineering Contradiction:
Improveenergy densityVSAvoidself-discharge rate
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent converts the harmful effect of active species (low oxidation state Mn, moisture-free fluorine, acid moieties) by introducing additives that transform these potentially destabilizing components into beneficial elements. The additives selectively interact with these active species to form stable complexes or surface modifications, thereby converting their high reactivity from a source of self-discharge into a stabilized interface that maintains energy density while preventing unwanted side reactions

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The synergistic effect of lithium nitrate and tris-trimethyl silyl phosphite additives significantly improves battery shelf-life and maintains consistent performance over time, reducing impedance and extending discharge voltage, even at low temperatures.

Implementation Method 1

the use of electrolyte additives is an effective method as they can scavenge the unwanted species in the system and/or form a desired solid electrolyte interphase

Methodology Applied
Scientific EffectFilm formation: Deposition (physical)

Implementation Method 2

a non-aqueous electrolyte including: an organic solvent, one or more lithium salts including lithium perchlorate, and an additive material having lithium nitrate and tris-trimethyl silyl phosphite

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 3

Other reactions such as oxidation of the Li anode, Li plating etc., may also contribute to the CFx/MnO2 battery degradation mechanism

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20250349892A1Non-aqueous electrolytes for enhanced battery shelf-life
Publication Date: 2025.11.13 EAGLEPICHER TECHNOLOGIES LLC
  • US20250349892A1 patent drawing
  • US20250349892A1 patent drawing
  • US20250349892A1 patent drawing

AI summary

Certain aspects of the present disclosure may include a battery including a cathode including a fluorinated carbon material and manganese oxide, an anode including one or more of a lithium metal or a lithium alloy, and a non-aqueous electrolyte including: an organic solvent, one or more lithium salts including lithium perchlorate, and an additive material having lithium nitrate and tris-trimethyl silyl phosphite.