Lithium Battery Electrolyte Additives to Prevent Plating and Overcharge Heat

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Solution Overview

Problem

Rechargeable lithium batteries face safety concerns during overcharging and rapid charging, including heat generation and potential cell explosion, as well as reduced cycle-life characteristics.

Innovation Solution

An electrolyte solution for rechargeable lithium batteries is developed, comprising a non-aqueous organic solvent, a lithium salt, and an additive that includes a sulfoxide-based compound and a lithium salt with an oxalate group, which enhances safety and cycle-life performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional electrolyte solutions are used to enable high capacity and high energy density, then battery performance is improved, but safety deteriorates under overcharging and rapid charging conditions due to heat generation and potential cell explosion

Engineering Contradiction:
Improveenergy densityVSAvoidsafety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent modifies the chemical composition parameters of the electrolyte by introducing a specific additive package containing a cyclic carboxylate compound (0.01-5 wt%) and a phosphorus-containing compound (0.01-5 wt%). This parameter change in the electrolyte formulation enables the system to maintain high energy density while improving safety under overcharging and rapid charging conditions through suppressed heat generation and prevented cell explosion.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining conventional electrolyte components with specific additive compounds (cyclic carboxylate and phosphorus-containing compound). This composite approach allows the electrolyte to simultaneously provide high ionic conductivity for energy density while the additive components work synergistically to enhance safety by suppressing exothermic reactions and preventing thermal runaway.

Inventive Principle:
Principle #40Composite materials

2Productivity

If rapid charging is implemented to improve charging speed, then productivity is improved, but lithium electrodeposition occurs on the negative electrode causing increased internal resistance

Engineering Contradiction:
Improvecharging speedVSAvoidinternal resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by having the cyclic carboxylate and phosphorus-containing compounds in the electrolyte proactively form protective interfaces on the negative electrode surface before rapid charging begins. This pre-formed protective layer prevents lithium electrodeposition during subsequent rapid charging operations, allowing high charging speeds to be maintained without the harmful accumulation of internal resistance that would otherwise occur.

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If overcharging is permitted to maximize energy utilization, then energy capacity is improved, but temperature increases rapidly leading to safety hazards

Engineering Contradiction:
Improveenergy capacityVSAvoidtemperature increase
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent converts the potentially harmful overcharging condition into a beneficial outcome by using the cyclic carboxylate and phosphorus-containing compounds to transform the harmful thermal runaway process. These additives modify the electrochemical reactions during overcharging to suppress exothermic reactions, thereby converting what would be a dangerous temperature increase into a controlled process that maintains safety while allowing full energy capacity utilization.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte solution effectively suppresses temperature increases during overcharging, prevents lithium electrodeposition, and maintains excellent room-temperature cycle-life characteristics, thereby enhancing the safety and performance of rechargeable lithium batteries.

Implementation Method 1

the electrolyte plays a role (e.g., an important role) in transferring lithium ions, and can exhibit significantly higher ionic (e.g., ion) conductivity by including organic solvents and lithium salts

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

the electrolyte solution effectively suppresses temperature increases during overcharging

Methodology Applied
Scientific EffectHeat dissipation: Convection

Implementation Method 3

When a rechargeable lithium battery is in an overcharged state, the battery generates heat rapidly

Methodology Applied
Scientific EffectExothermic reaction suppression: Exothermic Reaction

Implementation Method 4

if (e.g., when) a rechargeable lithium battery is subject to rapid charging, there is a problem where lithium is electrodeposited on the negative electrode

Methodology Applied
Scientific EffectElectrodeposition prevention: Electrodeposition

Data Source

PatentUS20250167300A1Electrolyte solution for rechargeable lithium battery and rechargeable lithium battery including the same
Publication Date: 2025.05.22 SAMSUNG SDI CO LTD
  • US20250167300A1 patent drawing
  • US20250167300A1 patent drawing
  • US20250167300A1 patent drawing

AI summary

An electrolyte solution for a rechargeable lithium battery according to some embodiments includes a non-aqueous organic solvent; a lithium salt; and an additive, wherein the additive includes a first compound represented by Chemical Formula 1, and a second compound represented by Chemical Formula 2.The definitions of Chemical Formulas 1 and 2 are as described in the specification.