Electrolyte Composition for High-Voltage Battery Swelling Control

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Solution Overview

Problem

High-voltage electrochemical devices face issues with cathode material oxidizability, leading to electrolyte decomposition, battery capacity decrease, and reliability problems such as swelling and capacity attenuation due to floating charge.

Innovation Solution

An electrolyte comprising fluorinated cyclic carbonate and a multi-nitrile compound with an ether bond, along with additional additives, forms a stable SEI film that suppresses battery thickness expansion and enhances cycle and floating-charge performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-voltage cathode material is used to increase energy density, then battery capacity is improved, but electrolyte decomposition occurs and cathode stability decreases

Engineering Contradiction:
Improvebattery capacityVSAvoidcathode stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent introduces a film-forming additive as an intermediary substance between the high-voltage cathode material and the electrolyte. This additive forms a protective interface film that mediates the interaction, preventing direct contact and harmful reactions between the electrolyte and cathode material, thus maintaining cathode stability while enabling high-voltage operation for increased capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical composition parameters of the electrolyte by adding specific film-forming additives and adjusting the solvent mixture ratios. These parameter changes enable the formation of a stable solid electrolyte interface (SEI) film on the cathode surface, which allows the system to operate at higher voltages without decomposition, thereby increasing battery capacity while maintaining reliability

Inventive Principle:
Principle #35Parameter changes

2Duration of action of moving object

If floating charge is applied to maintain full charge state, then battery availability is improved, but thickness expansion and capacity attenuation occur

Engineering Contradiction:
Improvebattery availabilityVSAvoidthickness expansion
Core Design Contradiction:
Duration of action of moving objectVSShape

Solution Approach 1:

The patent applies preliminary action by forming a stable protective film on the cathode surface before floating charge occurs. This pre-formed film acts as a barrier that prevents the swelling and expansion that would otherwise occur during prolonged floating charge, allowing the battery to maintain full charge state without thickness expansion or capacity attenuation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The film-forming additive acts as a sacrificial component that consumes itself to form the protective interface film. This disposable-like behavior of the additive (consuming small amounts during initial cycles) creates a long-lasting protective layer that prevents the much more costly damage of thickness expansion and capacity loss during floating charge operation

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte stabilizes the electrode interface, reducing internal resistance and thickness expansion, thereby improving the electrochemical device's cycle and storage performance.

Implementation Method 1

forms a stable SEI film that suppresses battery thickness expansion and enhances cycle and floating-charge performance

Methodology Applied
Scientific EffectSEI film formation:

Implementation Method 2

the oxidizability of the cathode material is increased, and the stability is lowered, which causes the non-aqueous electrolyte to easily decompose on the surface of the cathode

Methodology Applied
Scientific EffectElectrolyte decomposition: Decomposition (biological)

Data Source

PatentEP4404324B1Electrolyte and electrochemical device including the same
Publication Date: 2025.11.19 NINGDE AMPEREX TECHNOLOGY LTD
  • EP4404324B1 patent drawingFigure 1~3
  • EP4404324B1 patent drawing
  • EP4404324B1 patent drawing

AI summary

An electrolyte includes a fluorinated cyclic carbonate, and a multinitrile compound having an ether bond. Based on the total weight of the electrolyte, a weight percentage (Cf) of the fluorinated cyclic carbonate is greater than a weight percentage (Cn) of themulti-nitrile compound having the ether bond; and 1< Cf / Cn ≤ 3 or 5.5< Cf / Cn ≤ 20. The electrolyte of the present application can control the expansion of the electrochemical device, so that the electrochemical device has excellent cycle, storage and/or floating-charge performance.