Nonaqueous Electrolyte Cell Composition for Crack-Resistant Deep Discharge

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Solution Overview

Problem

Nonaqueous electrolyte energy storage devices with lithium transition metal composite oxides experience decreased power performance due to crack formation and expansion during deep discharge, leading to increased electrical resistance and performance degradation.

Innovation Solution

Incorporating a lithium transition metal composite oxide with a molar ratio of lithium to transition metals exceeding 1.0, additional elements like aluminum, tungsten, boron, or zinc, and maintaining a negative pressure state within the device to suppress gas generation and electrode expansion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If deep discharge is performed to store sufficient Li in positive active material particles, then energy capacity is improved, but cracks are formed in the particles causing power performance to deteriorate

Engineering Contradiction:
ImproveLi storage capacityVSAvoidpower performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the Li/Me molar ratio to exceed 1.0 and incorporating additional elements (Al, W, B, Zn, Ti) into the lithium transition metal composite oxide. These compositional parameter changes strengthen the crystal structure to resist crack formation during deep discharge, allowing high Li storage capacity to be maintained while preserving power performance through enhanced structural stability.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If charge-discharge cycles involving deep discharge are performed, then energy density is improved, but electrical resistance increases causing power performance to decrease

Engineering Contradiction:
Improveenergy densityVSAvoidelectrical resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs composite materials by creating a lithium transition metal composite oxide that integrates multiple elements (Li, Me, and additional elements such as Al, W, B, Zn, or Ti) into a unified crystal structure. This composite structure provides both high Li storage capacity for energy density and enhanced electrical conductivity to maintain low resistance during cycling, resolving the contradiction between energy density and power performance.

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If positive active material particles are expanded to store more Li, then energy capacity is improved, but particle structure stability deteriorates leading to crack formation

Engineering Contradiction:
ImproveLi contentVSAvoidparticle structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by strategically incorporating additional elements (Al, W, B, Zn, Ti) into specific positions within the lithium transition metal composite oxide crystal structure. These elements are distributed to provide localized structural reinforcement at critical sites, enabling the particles to accommodate high Li content while maintaining overall structural stability and preventing crack formation.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces power performance degradation by minimizing crack formation and electrode expansion, maintaining optimal electrical resistance and performance over charge-discharge cycles.

Implementation Method 1

a gas soluble in the nonaqueous electrolyte solution is filled inside the case, the inside of the case is in a negative pressure state

Methodology Applied
Scientific EffectGas dissolution: Solvation

Implementation Method 2

the inside of the case is in a negative pressure state, and the electrode assembly is in a state of being pressed in the stacking direction

Methodology Applied
Scientific EffectNegative pressure: Vacuum

Data Source

PatentUS20250260070A1Nonaqueous electrolyte energy storage device and energy storage apparatus
Publication Date: 2025.08.14 GS YUASA INT LTD
  • US20250260070A1 patent drawing
  • US20250260070A1 patent drawing

AI summary

The nonaqueous electrolyte energy storage device according to an aspect of the present invention includes an electrode assembly in which a positive electrode containing positive active material particles and a negative electrode are stacked; a nonaqueous electrolyte solution; and a sealable case for housing the electrode assembly and the nonaqueous electrolyte solution, and in the nonaqueous electrolyte energy storage device, the positive active material particles contain a lithium transition metal composite oxide having an α-NaFeO2 structure, the content of lithium element with respect to a transition metal element in the lithium transition metal composite oxide is more than 1.0 in terms of molar ratio, the positive active material particles contain a different kind of element, the different kind of element is aluminum element, tungsten element, boron element, zinc element, titanium element, or a combination of these elements, a gas soluble in the nonaqueous electrolyte solution is filled inside the case, the inside of the case is in a negative pressure state, and the electrode assembly is in a state of being pressed in the stacking direction of the positive electrode and negative electrode.