Non-Aqueous Electrolyte Composition for Fast-Charging Li-Ion Batteries

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Solution Overview

Problem

Existing lithium-ion batteries face challenges in achieving high energy density while maintaining good cycle performance and fast charging capabilities due to issues such as side reactions at high voltages, electrolyte decomposition, and increased internal resistance.

Innovation Solution

A non-aqueous electrolyte comprising a carboxylate solvent with a specific additive, represented by formula 1, is used to form a stable passivation film on electrodes, controlling the mass percentage contents of the additive, carboxylate, and electrolyte salt to enhance ion conductivity and reduce internal resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional methods (ammonium fluorosulfonate mixed with lithium hydroxide aqueous solution) are used to produce lithium fluorosulfonate, then lithium fluorosulfonate can be obtained, but the production process becomes complex and contamination with ammonia occurs

Engineering Contradiction:
Improvepurity of lithium fluorosulfonateVSAvoidcomplexity of production process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the problematic intermediate step involving ammonium fluorosulfonate and cation exchange. Instead of using the conventional two-step process (forming ammonium salt then exchanging cations), the patent directly synthesizes lithium fluorosulfonate by reacting fluorosulfonic acid with lithium salt in non-aqueous solvent, removing the source of ammonia contamination and process complexity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces a non-aqueous solvent as an intermediary medium to enable direct reaction between fluorosulfonic acid and lithium salt. This intermediary allows the reaction to proceed without forming the problematic ammonium intermediate, achieving both simplification and high purity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If LiClO4 is used as electrolyte, then electrolyte can be provided, but active oxygen is formed due to decomposition at electropositive potential which attacks the solvent and accelerates decomposition

Engineering Contradiction:
Improvedischarge capacityVSAvoidsolvent decomposition
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the chemical composition parameter of the electrolyte from LiClO4 to lithium fluorosulfonate (LiFSO3). This parameter change fundamentally alters the decomposition behavior at electropositive potentials, preventing the formation of active oxygen while maintaining high discharge capacity and improving battery performance

Inventive Principle:
Principle #35Parameter changes

3Productivity

If CF3SO3Li, LiBF4 or LiPF6 are used as electrolyte, then electrolyte can be provided, but fluorine is formed due to decomposition at electropositive potential which attacks the solvent and accelerates decomposition

Engineering Contradiction:
Improvedischarge capacityVSAvoidsolvent decomposition
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The invention changes the electrolyte composition from fluorine-containing salts (CF3SO3Li, LiBF4, LiPF6) to lithium fluorosulfonate. Although lithium fluorosulfonate contains fluorine in its structure, the fluorine is bonded in a stable configuration that prevents decomposition and release of free fluorine at electropositive potentials, thereby eliminating solvent attack while maintaining high productivity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the fast charging performance and cycle life of lithium-ion batteries by inhibiting electrolyte decomposition and reducing impedance, ensuring stable operation under high compaction and voltage conditions.

Implementation Method 1

A method involving the reaction of fluorosulfonic acid with a specific lithium salt in a non-aqueous solvent to produce high-purity lithium fluorosulfonate

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

non-aqueous electrolytic solution containing lithium fluorosulfonate

Methodology Applied
Scientific EffectIon conduction: Fast Ion Conductor

Data Source

PatentEP4468440B1Non-aqueous electrolyte solution and secondary battery
Publication Date: 2026.05.06 SHENZHEN CAPCHEM TECH CO LTD
  • EP4468440B1 patent drawing
  • EP4468440B1 patent drawing
  • EP4468440B1 patent drawing

AI summary

In order to overcome the problem of an existing secondary battery being difficult to achieve a balance among energy density, cycle performance and fast charging performance, the present invention provides a non-aqueous electrolyte solution, which comprises an electrolyte salt, a non-aqueous organic solvent and an additive, wherein the non-aqueous organic solvent comprises a carboxylic ester; the additive comprises a compound as represented by structural formula 1: Formula I, where n is 0 or 1, A is selected from C or O, X is selected from II or III, R1 and R2 are each independently selected from H, IV or V, R1 and R2 are not selected from H at the same time, and X, R1 and R2 at least contain one sulfur atom; and the non-aqueous electrolyte solution satisfies the following conditions: 0.02 ≤ an/m ≤ 9, 0.01% ≤ a ≤ 5%, 5% ≤ m ≤ 70%, and 8% ≤ n ≤ 25%. Moreover, the present invention further discloses a secondary battery comprising the above non-aqueous electrolyte solution. According to the non-aqueous electrolyte solution provided in the present invention, the internal resistance of the battery is effectively reduced and the fast charging performance and the cycling performance of the battery are improved by limiting the content relation of the compound as represented by structural formula 1, the carboxylic ester and the electrolyte salt.