Electrolyte-Driven Hydrogen Pump for Compact Flow Battery Gas Transfer

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Solution Overview

Problem

Existing redox flow battery systems face challenges in efficiently managing hydrogen gas due to the large size and high parasitic power demand of commercially available hydrogen pumps, as well as mechanical degradation and leakage issues associated with venturi injectors and liquid/gas separators, which hinder the scalability and efficiency of hydrogen delivery within the system.

Innovation Solution

The implementation of an electrolyte-driven hydrogen pump, where the flow of electrolyte powers a turbine that drives the rotation of an impeller, allowing for the efficient and compact movement of hydrogen gas within the redox flow battery system, reducing parasitic power demand and eliminating the need for additional electrical power sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If commercially available hydrogen pumps are used to transfer hydrogen gas, then hydrogen delivery is achieved, but the system size increases and parasitic power demand increases

Engineering Contradiction:
Improvehydrogen delivery efficiencyVSAvoidparasitic power demand
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The patent combines the hydrogen pumping function with the existing electrolyte circulation system by integrating a hydrogen impeller into the electrolyte pump assembly. The electrolyte pump serves dual purposes: circulating electrolyte and pumping hydrogen gas, thereby eliminating the need for a separate hydrogen pump and reducing parasitic power demand.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electrolyte pump is designed to perform multiple functions: it circulates electrolyte through the battery system and simultaneously acts as a hydrogen pump by incorporating a hydrogen impeller that transfers hydrogen gas from the electrolyte tank to the rebalancing cell. This multi-functionality reduces system complexity and energy consumption.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If venturi injectors and liquid/gas separators are used to manage hydrogen gas, then hydrogen transfer is achieved, but mechanical degradation and leakage occur

Engineering Contradiction:
Improvehydrogen transfer capabilityVSAvoidmechanical durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extracts and eliminates the venturi injector and liquid/gas separator components from the hydrogen management system. By using a direct impeller-based hydrogen pumping mechanism integrated into the electrolyte pump, the system removes multiple mechanical interfaces that were prone to degradation and leakage, thereby improving reliability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If additional equipment is added to move hydrogen gas, then hydrogen management capability is improved, but system footprint and heat load increase

Engineering Contradiction:
Improvehydrogen management capabilityVSAvoidsystem footprint
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The hydrogen management capability is integrated into the existing electrolyte pump assembly by adding a hydrogen impeller. This merging of functions eliminates the need for separate hydrogen pumping equipment, thereby maintaining enhanced hydrogen management capability while minimizing additional system footprint and heat load.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables a more compact, efficient, and cost-effective hydrogen management system, reducing mechanical degradation and leakage risks while maintaining system performance and scalability, thereby enhancing the overall efficiency and reliability of hydrogen delivery in redox flow batteries.

Implementation Method 1

a turbine coupled to an impeller by a shaft and positioned within a flow path of a liquid, a flow of the liquid driven by a liquid pump based on operation of the electrochemical cell system, and wherein the flow of the liquid across the turbine drives rotation of the pumping device

Methodology Applied
Scientific EffectTurbine: Turbine

Data Source

PatentUS20240097159A1Hydrogen pump for a flow battery
Publication Date: 2024.03.21 ESS TECH INC
  • US20240097159A1 patent drawing
  • US20240097159A1 patent drawing
  • US20240097159A1 patent drawing

AI summary

Systems and methods are provided for pumping hydrogen within an electrochemical cell system. In one example, a liquid driven hydrogen pump includes an impeller positioned within a flow path of a gas, and a turbine coupled to the impeller by a shaft and positioned within a flow path of a liquid. A flow of the liquid is driven by a liquid pump based on operation of the electrochemical cell system and the flow of the liquid across the turbine drives rotation of the impeller and an increase in a flow of the gas.